Waste Nutshell Particulate Biocomposites with Geopolymer Matrix

The objective of this study was to explore the potential of creating advanced insulating biocomposites using waste almond and hazelnut shells as particulate fillers, combined with a geopolymer binder, to develop sustainable materials with minimal environmental impact. Optimal conditions for the preparation of biocomposites were determined by measuring the compressive strengths. The aforementioned optimal conditions included a geopolymer to waste nutshell mass ratio of 2, room-temperature curing, and the use of metakaolin geopolymers activated with potassium solutions. Notably, the highest compressive strengths of 4.1 MPa for hazelnut shells biocomposite and 6.4 MPa for almond shells biocomposite were obtained with milk of lime pretreatment at 80 °C for 1 h. Scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM/EDX) and Fourier transform infrared spectroscopy (FTIR) analyses revealed better adhesion, as well as improved geopolymer gel polymerization. Furthermore, thermal conductivity and diffusivity measurements demonstrated values characteristic of insulating materials, reinforcing their potential for eco-friendly construction applications.