Downstream Processes in a Microalgae Biorefinery: Cascaded Enzymatic Hydrolysis and Pulsed Electric Field as Green Solution

Microalgae are a promising source of valuable compounds, including proteins, pigments, lipids, vitamins, and ingredients for cosmetics and animal feed. Despite their potential, downstream processing remains a major bottleneck in microalgae biorefineries, particularly in achieving high extraction efficiency with low energy and chemical input. While several extraction methods exist, few balance efficiency with selectivity and sustainability. Recently, mild and selective techniques such as Pulsed Electric Field (PEF) and Enzymatic Hydrolysis (EH) have gained attention, both individually and in combination. This review provides the first comprehensive comparative analysis of PEF and EH, emphasizing their mechanisms of action, specific cellular targets, and potential for integration into a cascaded, wet-route biorefinery process. Studies involving PEF, EH, and their sequential application (PEF-EH and EH-PEF) are analyzed, focusing on microalgae species, operational conditions, and extraction yields. The advantages and challenges of each method, including compound selectivity, environmental impact, and economic feasibility, are critically evaluated. The goal is to gain insight into whether the synergistic use of PEF and EH can enhance the recovery of intracellular compounds while improving the overall sustainability and efficiency of microalgae-based bioprocessing.