High Frequency Electric-Field-Assisted Preparation of BN/Epoxy Resin Composites with Excellent Electrical, Thermal, and Mechanical Properties

Since epoxy resin has excellent mechanical and insulating qualities, it is frequently utilized in dry transformers. Low thermal conductivity, however, has prevented it from be developed further in high-frequency and large-capacity dry transformers. This study describes the preparation of sheet boron nitride (BN)/epoxy resin composites with superior electrical, thermal, and mechanical properties through the application of varying strengths of high-frequency alternating-current (AC) electric fields. Using an optical microscope, the orienting process of BN in epoxy resin under an electric field was studied. In parallel, tests were conducted on the BN/epoxy resin composites made with varying electric field strengths. The findings indicate that the preparation using a high-frequency AC electric field decreases BN agglomeration and improves the composite's properties. The overall performance is comparatively ideal when the applied electric field strength is 30 V/mm, the tensile strength is 48.3 MPa, the breakdown field strength is 37.65 kV/mm, and the thermal conductivity of the BN/epoxy resin composite is 0.95 W/(m·K). The thermal conductivity greatly increased and BN was organized into chains when the electric field approached 60 V/mm. The tensile strength and breakdown field strength, on the other hand, declined.