Cost-Performance Silver- Aluminum Composite Sinter Paste with Improved Joint Reliability in SiC Power Device Applications

This study is to create a new die-attach bonding materials that are capable of meeting the rigorous demands of next-generation SiC power semiconductors. A composite sintering paste composed of silver-aluminum (Ag-Al) particles was proposed for bonding SiC to the DBC substrate, leveraging the low elastic modulus and high plastic deformability of Al particles. The joint structure was evaluated during a high temperature aging test at 300°C and a power cycling test with the junction temperature of 200°C. Compared to the silver sintered structure, the Ag-Al sintered joint exhibits superior structural stability during high-temperature aging and better long-term reliability during power cycling.

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Published
2025-04-15
DOI
https://doi.org/10.23919/icep-iaac64884.2025.11002880
Primary Topic
Aluminum Alloys Composites Properties
Type
article
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article

Cost-Performance Silver- Aluminum Composite Sinter Paste with Improved Joint Reliability in SiC Power Device Applications

Hiroaki Miyake, Fupeng Huo, Katsuaki Suganuma, Chuantong Chen et al.
Aluminum Alloys Composites Properties
article

Cost-Performance Silver- Aluminum Composite Sinter Paste with Improved Joint Reliability in SiC Power Device Applications

Hiroaki Miyake, Fupeng Huo, Katsuaki Suganuma, Chuantong Chen, Kazutaka Takeshita
article en

Abstract

This study is to create a new die-attach bonding materials that are capable of meeting the rigorous demands of next-generation SiC power semiconductors. A composite sintering paste composed of silver-aluminum (Ag-Al) particles was proposed for bonding SiC to the DBC substrate, leveraging the low elastic modulus and high plastic deformability of Al particles. The joint structure was evaluated during a high temperature aging test at 300°C and a power cycling test with the junction temperature of 200°C. Compared to the silver sintered structure, the Ag-Al sintered joint exhibits superior structural stability during high-temperature aging and better long-term reliability during power cycling.

Tokyo City University (JP), Yamato University (JP), Osaka Research Institute of Industrial Science and Technology (JP), The University of Osaka (JP)
Affordable and clean energy
Openalex Percentile: Top 89%
Aluminum Alloys Composites Properties
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