Evaluation of 3D-Printed E-Band Waveguide Antennas

An antenna manufacturing concept, combining resin three dimensional (3D) printing and metallization via electroless copper deposition (ECD), is presented. The capability of the process to produce complex antenna structures is demonstrated. A corrugated horn antenna, a straight horn antenna and various slotted waveguide antennas (SWA) are inspected. Antennas with less than 1 dB performance deviation in realized gain as compared to simulated results of antennas made entirely of copper were achieved.

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Publication Details

Published
2025-03-30
DOI
https://doi.org/10.23919/eucap63536.2025.10999895
Primary Topic
Microwave Engineering and Waveguides
Type
article
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Evaluation of 3D-Printed E-Band Waveguide Antennas

Mario Pauli, M. Eckl, Thomas Zwick, Akanksha Bhutani et al.
Microwave Engineering and Waveguides
article

Evaluation of 3D-Printed E-Band Waveguide Antennas

Mario Pauli, M. Eckl, Thomas Zwick, Akanksha Bhutani, Alexander Quint
article en

Abstract

An antenna manufacturing concept, combining resin three dimensional (3D) printing and metallization via electroless copper deposition (ECD), is presented. The capability of the process to produce complex antenna structures is demonstrated. A corrugated horn antenna, a straight horn antenna and various slotted waveguide antennas (SWA) are inspected. Antennas with less than 1 dB performance deviation in realized gain as compared to simulated results of antennas made entirely of copper were achieved.

Karlsruhe Institute of Technology (DE)
Affordable and clean energy
Openalex Percentile: Top 91%
Microwave Engineering and Waveguides
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