NUMERICAL STUDY OF THE INFLUENCE OF GEOMETRIC PARAMETERSOF A MULTIVORTEX CLASSIFIER ON PARTICLE FRACTIONATION EFFICIENCY

Modern challenges in chemical technology require effective solutions for separating bulk materials into fractions with specified granulometric characteristics. This is especially important for processes involving the handling of fine-dispersed materials, where particle separation plays a key role in improving the quality of the final product and reducing costs. The article presents a multivortex classifier designed for particle size fractionation. The aim of the study is to numerically investigate the influence of the geometric parameters of the classifier on its efficiency. Numerical modeling was performed in the Ansys Fluent software environment using the k-ω SST turbulence model and the Discrete Phase Model (DPM) to track particle motion in the gas flow. During the calculations, the inner pipe diameter d and the degree of rectangular slot opening k were varied. It was found that the efficiency of bulk material separation in the multivortex classifier is determined by the interaction of airflows through the lower opening of the inner pipe and the rectangular slots. The flow through the lower opening forms an upward current that destabilizes the vortex structure, while the flow through the rectangular slots ensures the stability of vortices in the annular space. An increase in the inner pipe diameter d leads to a decrease in particle capture efficiency. For example, as d increases from 43 to 66 mm, the average efficiency E decreases from 79.7% to 32.1%, which is associated with the intensification of the destabilizing upward flow. This occurs because the number of rectangular slots increases from 4 to 8 (resulting in a larger total cross-sectional area of the slots), which reduces the effect of centrifugal forces. A decrease in d contributes to the stabilization of vortices, resulting in additional pronounced efficiency peaks in the fine particle range up to 40 μm. Reducing the degree of rectangular slot opening k to values of k ≤ 20 % ensures a sharp increase in particle fractionation efficiency, achieving values greater than 95 % for particles with sizes a > 55 μm. At k ≥ 40 %, a significant decrease in the classifier's efficiency was observed.

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Publication Details

Journal
Herald of Technological University
Published
2025-01-01
DOI
https://doi.org/10.55421/3034-4689_2025_28_4_63
Primary Topic
Cyclone Separators and Fluid Dynamics
Type
article
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article

NUMERICAL STUDY OF THE INFLUENCE OF GEOMETRIC PARAMETERSOF A MULTIVORTEX CLASSIFIER ON PARTICLE FRACTIONATION EFFICIENCY

V. É. Zinurov, A.V. DMITRIEV, A. M. Muginov, M.A. PRETS
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Herald of Technological University
Cyclone Separators and Fluid Dynamics
article

NUMERICAL STUDY OF THE INFLUENCE OF GEOMETRIC PARAMETERSOF A MULTIVORTEX CLASSIFIER ON PARTICLE FRACTIONATION EFFICIENCY

V. É. Zinurov, A.V. DMITRIEV, A. M. Muginov, M.A. PRETS
article en

Abstract

Modern challenges in chemical technology require effective solutions for separating bulk materials into fractions with specified granulometric characteristics. This is especially important for processes involving the handling of fine-dispersed materials, where particle separation plays a key role in improving the quality of the final product and reducing costs. The article presents a multivortex classifier designed for particle size fractionation. The aim of the study is to numerically investigate the influence of the geometric parameters of the classifier on its efficiency. Numerical modeling was performed in the Ansys Fluent software environment using the k-ω SST turbulence model and the Discrete Phase Model (DPM) to track particle motion in the gas flow. During the calculations, the inner pipe diameter d and the degree of rectangular slot opening k were varied. It was found that the efficiency of bulk material separation in the multivortex classifier is determined by the interaction of airflows through the lower opening of the inner pipe and the rectangular slots. The flow through the lower opening forms an upward current that destabilizes the vortex structure, while the flow through the rectangular slots ensures the stability of vortices in the annular space. An increase in the inner pipe diameter d leads to a decrease in particle capture efficiency. For example, as d increases from 43 to 66 mm, the average efficiency E decreases from 79.7% to 32.1%, which is associated with the intensification of the destabilizing upward flow. This occurs because the number of rectangular slots increases from 4 to 8 (resulting in a larger total cross-sectional area of the slots), which reduces the effect of centrifugal forces. A decrease in d contributes to the stabilization of vortices, resulting in additional pronounced efficiency peaks in the fine particle range up to 40 μm. Reducing the degree of rectangular slot opening k to values of k ≤ 20 % ensures a sharp increase in particle fractionation efficiency, achieving values greater than 95 % for particles with sizes a > 55 μm. At k ≥ 40 %, a significant decrease in the classifier's efficiency was observed.

Herald of Technological UniversityVol. 28(4)
Openalex Percentile: Top 88%
Cyclone Separators and Fluid Dynamics
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NUMERICAL STUDY OF THE INFLUENCE OF GEOMETRIC PARAMETERSOF A MULTIVORTEX CLASSIFIER ON PARTICLE FRACTIONATION EFFICIENCY — V. É. Zinurov, A.V. DMITRIEV, et al. · Herald of Technological University (2025) | TGRS Research Map | TGRS