The Utilization of Slag, Steel Slag, and Desulfurization Gypsum as Binder Systems in UHPC with Iron Tailings and Steel Fibers—A Review

Ultra-high-performance concrete (UHPC) is known for its outstanding strength and durability but is often limited by the high cost of traditional materials, like cement, fine aggregates, and silica fume. This review examines the use of industrial by-products—specifically, iron tailings, steel slag, and desulfurization gypsum—as sustainable alternatives in UHPC mix design. These materials serve as supplementary cementitious components and fine aggregates, helping reduce environmental impacts and production costs. This study highlights the synergistic hydration mechanisms between Portland cement and waste-based materials, leading to improved microstructure and long-term strength. The role of steel fibers in enhancing crack resistance is also discussed. Challenges related to workability, cost, and lack of standardization are addressed, along with opportunities for innovative mix designs, low-carbon binders, and 3D printing. Overall, this paper underscores the potential of industrial by-products to advance sustainable, high-performance UHPC solutions.

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Publication Details

Journal
Minerals
Published
2025-05-18
DOI
https://doi.org/10.3390/min15050538
Citations
11
Primary Topic
Tailings Management and Properties
Type
article
Field-Weighted Citation Impact
9.53

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article

The Utilization of Slag, Steel Slag, and Desulfurization Gypsum as Binder Systems in UHPC with Iron Tailings and Steel Fibers—A Review

Xinli Mu, Zhichong Pan, Michael Hitch, Wen Ni et al.
11 citations
Minerals
Tailings Management and Properties
9.53
article

The Utilization of Slag, Steel Slag, and Desulfurization Gypsum as Binder Systems in UHPC with Iron Tailings and Steel Fibers—A Review

Xinli Mu, Zhichong Pan, Michael Hitch, Wen Ni, Amer Baras, Hocine Heraiz, Dongdong Zhang, Jiajie Li, Jinhai Liu, Yabo Hu
article en
11 citations

Abstract

Ultra-high-performance concrete (UHPC) is known for its outstanding strength and durability but is often limited by the high cost of traditional materials, like cement, fine aggregates, and silica fume. This review examines the use of industrial by-products—specifically, iron tailings, steel slag, and desulfurization gypsum—as sustainable alternatives in UHPC mix design. These materials serve as supplementary cementitious components and fine aggregates, helping reduce environmental impacts and production costs. This study highlights the synergistic hydration mechanisms between Portland cement and waste-based materials, leading to improved microstructure and long-term strength. The role of steel fibers in enhancing crack resistance is also discussed. Challenges related to workability, cost, and lack of standardization are addressed, along with opportunities for innovative mix designs, low-carbon binders, and 3D printing. Overall, this paper underscores the potential of industrial by-products to advance sustainable, high-performance UHPC solutions.

MineralsVol. 15(5)
University of the Fraser Valley (CA), University of Science and Technology Beijing (CN)
National Office for Philosophy and Social Sciences, Higher Education Discipline Innovation Project, National Social Science Fund of China
Openalex Percentile: Top 2%
Tailings Management and Properties
9.53
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