Real-Time Maintenance Optimization with Industrial Internet of Things

Efficient maintenance management is critical to ensuring the reliability and productivity of industrial systems. This article explores how the Industrial Internet of Things (IIoT) enables real-time maintenance optimization through data-driven decision-making. IIoT technologies, such as connected smart sensors and predictive analytics, provide continuous monitoring of equipment performance and state. Within the frame of this article, a novel mathematical model is proposed to support the real-time optimization of maintenance operations in production systems. The model makes this possible by using real-time state information to optimize maintenance operations, minimize maintenance costs, and maximize the efficiency of the production system. The results highlight the potential of IIoT to transform conventional maintenance strategies into dynamic, adaptive systems. This research contributes to advancing smart maintenance solutions for modern industrial applications.

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Publication Details

Journal
Applied Sciences
Published
2025-05-18
DOI
https://doi.org/10.3390/app15105640
Citations
5
Primary Topic
Reliability and Maintenance Optimization
Type
article
Field-Weighted Citation Impact
6.52
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article

Real-Time Maintenance Optimization with Industrial Internet of Things

Tamás Bányai, Ágota Bányainé Tóth
5 citations
Applied Sciences
Reliability and Maintenance Optimization
6.52
article

Real-Time Maintenance Optimization with Industrial Internet of Things

Tamás Bányai, Ágota Bányainé Tóth
article en
5 citations

Abstract

Efficient maintenance management is critical to ensuring the reliability and productivity of industrial systems. This article explores how the Industrial Internet of Things (IIoT) enables real-time maintenance optimization through data-driven decision-making. IIoT technologies, such as connected smart sensors and predictive analytics, provide continuous monitoring of equipment performance and state. Within the frame of this article, a novel mathematical model is proposed to support the real-time optimization of maintenance operations in production systems. The model makes this possible by using real-time state information to optimize maintenance operations, minimize maintenance costs, and maximize the efficiency of the production system. The results highlight the potential of IIoT to transform conventional maintenance strategies into dynamic, adaptive systems. This research contributes to advancing smart maintenance solutions for modern industrial applications.

Applied SciencesVol. 15(10)
University of Miskolc (HU)
Industry, innovation and infrastructure
Openalex Percentile: Top 4%
Reliability and Maintenance Optimization
6.52
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Real-Time Maintenance Optimization with Industrial Internet of Things — Tamás Bányai, Ágota Bányainé Tóth · Applied Sciences (2025) | TGRS Research Map | TGRS