Occupational Health and Safety Risk Assessment of a Tobacco Manufacturing Industry

Occupational safety and health remain a critical challenge in the tobacco industry, where workers are exposed to a range of risks, including chemical, biological, and physical safety hazards. This study uses the Occupational Safety and Health Administration (OSHA) framework to represent the first-ever risk assessment of Pakistan's tobacco industry. Data was collected through a designed questionnaire survey filled out by the employees across various departments and the administration of a comprehensive safety checklist. The risk matrix was developed using the AS4360 standard of risk management. The checklist focused on identifying workplace hazards, compliance with safety regulations, and the effectiveness of existing risk mitigation measures. Findings revealed that the industry was ISO 14001 and OSHAS 18001 certified with no significant risks associated with prolonged exposure to tobacco dust and inadequate ventilation systems. Employees were well aware of and equipped with personal protective equipment (PPE) usage and training on hazard awareness. Cuts during material supervision in primary and secondary departments have high significance measured at 8 on a scale of 1-10, followed by fire hazard at the warehouse with high severity at 6 measured on a scale of 1-6 and high significance at 7. However, control measures were in place in the industry. This study underscores the importance of implementing effective occupational health policies, enhancing worker training, and regular monitoring to mitigate risks and ensure a safer work environment. These findings offer actionable insights for improving occupational safety in the tobacco industry and contribute to the broader discourse on workplace risk management.