Advances in ceramic membrane technology: Versatility of fabrication technique, industrial applications, and challenges

• Comprehensive review of six ceramic membrane fabrication techniques, including phase inversion, sol–gel, electrospinning, dry pressing, slip casting, and extrusion. • Detailed analysis of industrial applications in water purification, gas separation, catalysis, pharmaceuticals, food processing, and bioengineering. • Critical evaluation of advantages and limitations of each fabrication method for specific scenarios. • Strategies proposed to address challenges such as cost, mechanical strength, pore size control, and fouling. Ceramic membranes have attracted growing interest in advanced separation and purification processes due to their exceptional chemical and thermal stability. This review provides a concise yet comprehensive overview of key ceramic membrane fabrication techniques. We describe six major approaches – phase inversion, sol–gel processing, electrospinning, dry pressing, slip casting, and extrusion – examining their fundamental mechanisms and critical processing parameters. We discuss how variables such as polymer/ceramic ratios, solvent systems, and sintering conditions affect membrane morphology and performance for each method. The review also highlights a range of applications enabled by ceramic membranes. These include water and wastewater treatment, gas separation, catalytic membrane reactors, biofiltration, pharmaceutical and food processing, and bioprocess engineering. A comparative analysis of fabrication routes is presented, detailing the advantages and limitations of each technique. We then discuss strategies to overcome these challenges: for instance, using low-cost raw materials (clays, fly ash) to reduce cost, optimizing processing to control pore structure, reinforcing membranes for improved strength, and implementing surface modifications or pretreatment to mitigate fouling. Overall, this review elucidates how different manufacturing techniques influence ceramic membrane properties and outlines approaches to address their inherent drawbacks, providing insights into their suitability for industrial separation applications.

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Publication Details

Journal
Inorganic Chemistry Communications
Published
2025-05-16
DOI
https://doi.org/10.1016/j.inoche.2025.114685
Citations
11
Primary Topic
Membrane Separation Technologies
Type
article
Field-Weighted Citation Impact
8.99
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article

Advances in ceramic membrane technology: Versatility of fabrication technique, industrial applications, and challenges

Rayane Akoumeh, Maryam Al‐Ejji, M.K.G. Abbas, Besan Aljaoni
11 citations
Inorganic Chemistry Communications
Membrane Separation Technologies
8.99
article

Advances in ceramic membrane technology: Versatility of fabrication technique, industrial applications, and challenges

Rayane Akoumeh, Maryam Al‐Ejji, M.K.G. Abbas, Besan Aljaoni
article en
11 citations

Abstract

• Comprehensive review of six ceramic membrane fabrication techniques, including phase inversion, sol–gel, electrospinning, dry pressing, slip casting, and extrusion. • Detailed analysis of industrial applications in water purification, gas separation, catalysis, pharmaceuticals, food processing, and bioengineering. • Critical evaluation of advantages and limitations of each fabrication method for specific scenarios. • Strategies proposed to address challenges such as cost, mechanical strength, pore size control, and fouling. Ceramic membranes have attracted growing interest in advanced separation and purification processes due to their exceptional chemical and thermal stability. This review provides a concise yet comprehensive overview of key ceramic membrane fabrication techniques. We describe six major approaches – phase inversion, sol–gel processing, electrospinning, dry pressing, slip casting, and extrusion – examining their fundamental mechanisms and critical processing parameters. We discuss how variables such as polymer/ceramic ratios, solvent systems, and sintering conditions affect membrane morphology and performance for each method. The review also highlights a range of applications enabled by ceramic membranes. These include water and wastewater treatment, gas separation, catalytic membrane reactors, biofiltration, pharmaceutical and food processing, and bioprocess engineering. A comparative analysis of fabrication routes is presented, detailing the advantages and limitations of each technique. We then discuss strategies to overcome these challenges: for instance, using low-cost raw materials (clays, fly ash) to reduce cost, optimizing processing to control pore structure, reinforcing membranes for improved strength, and implementing surface modifications or pretreatment to mitigate fouling. Overall, this review elucidates how different manufacturing techniques influence ceramic membrane properties and outlines approaches to address their inherent drawbacks, providing insights into their suitability for industrial separation applications.

Inorganic Chemistry CommunicationsVol. 179
Qatar University (QA)
Industry, innovation and infrastructure
Openalex Percentile: Top 2%
Membrane Separation Technologies
8.99
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