Classification of Metal Surface Defects Using Convolutional Neural Networks (CNN)

Metal surface quality inspection is an important step in ensuring that products meet predetermined industry standards. The manual methods used were often slow and prone to errors, so more efficient solutions were needed. The application of Machine Learning (ML)-based technologies, especially Convolutional Neural Networks (CNN), offered an innovative approach to overcome these challenges. CNN had the ability to automatically extract visual features from images with high accuracy, making it an effective tool in defect classification. This research used several CNN architectures, including MobileNetV2 and InceptionV3, as well as a model developed in-house, the K3 Model. Data augmentation, such as rotation and lighting adjustments, was applied to increase variation in the dataset and aid the model in generalization. The research results showed that the K3+Augmentation model achieved the highest accuracy of 100% in testing, with a very low loss of 0.0009. While MobileNetV2 offered better training speed, K3+Augmentation showed superior performance in detecting and classifying metal defects. These findings confirmed the potential of CNN in improving the efficiency of quality inspection in modern industry.

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Publication Details

Journal
Green Intelligent Systems and Applications
Published
2025-05-03
DOI
https://doi.org/10.53623/gisa.v5i1.581
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
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article

Classification of Metal Surface Defects Using Convolutional Neural Networks (CNN)

Huu Tho Nguyen, Achmad Pratama Rifai, Muchammad Ismail, Dhika Wahyu Pratama et al.
Green Intelligent Systems and Applications
Industrial Vision Systems and Defect Detection
article

Classification of Metal Surface Defects Using Convolutional Neural Networks (CNN)

Huu Tho Nguyen, Achmad Pratama Rifai, Muchammad Ismail, Dhika Wahyu Pratama, Restu Nurraudah
article en

Abstract

Metal surface quality inspection is an important step in ensuring that products meet predetermined industry standards. The manual methods used were often slow and prone to errors, so more efficient solutions were needed. The application of Machine Learning (ML)-based technologies, especially Convolutional Neural Networks (CNN), offered an innovative approach to overcome these challenges. CNN had the ability to automatically extract visual features from images with high accuracy, making it an effective tool in defect classification. This research used several CNN architectures, including MobileNetV2 and InceptionV3, as well as a model developed in-house, the K3 Model. Data augmentation, such as rotation and lighting adjustments, was applied to increase variation in the dataset and aid the model in generalization. The research results showed that the K3+Augmentation model achieved the highest accuracy of 100% in testing, with a very low loss of 0.0009. While MobileNetV2 offered better training speed, K3+Augmentation showed superior performance in detecting and classifying metal defects. These findings confirmed the potential of CNN in improving the efficiency of quality inspection in modern industry.

Green Intelligent Systems and ApplicationsVol. 5(1)
Universitas Gadjah Mada (ID), Trường ĐH Nguyễn Tất Thành (VN)
Openalex Percentile: Top 86%
Industrial Vision Systems and Defect Detection
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