Comparison of the Performance of Basalt Fiber-Reinforced Composites Incorporating a Recyclable and a Conventional Epoxy Resin

The present study focuses on the mechanical performances of basalt fiber-reinforced composites based on the more environmentally friendly Recyclamine^® resin (BR) and conventional and widely used room-cured epoxy systems (BE). Specifically, the study probes the tensile and compressive responses of the composites fabricated by vacuum-assisted resin transfer molding. Experimental results revealed that the tensile strength of basalt-Recyclamine was higher than its counterpart (464 MPa compared to 390.9 MPa). At the same time, the BR performed only marginally better under compression, with a strength of 237.7 MPa compared to 233.9 MPa for BE. However, the BR demonstrated significantly enhanced ductility reflected by its greater compressive strain capacity (3.9% compared to only 1.1%). Different microscopic analyses unveiled distinct failure mechanisms, with more progressive failure patterns observed in BR compared with the brittle fracture characteristics of the BE composite. The performance of several micromechanical models was also investigated, with their results corroborating with the experimental results with varying degrees of accuracy. The statistical analysis showed great consistency in the results, with the CoV value below 10%. Experimental results indicated that the basalt-Recyclamine composites can be considered a promising sustainable alternative to traditional polymeric resin-based systems due to their balanced mechanical performance and environmental advantages.