Case Study of 250 ML Glass Drinking Water Product Defects with Lean Six Sigma and FMEA

The quality of this product/service is critical because it is a component of consumer needs that provides an assessment of the product that has been purchased; consumers will buy the product again if the quality matches existing specifications; and consumers will indirectly recommend it to other consumers who will purchase it. The same product of established quality. Clue for business actors: product/service quality is essential for a company's survival; ongoing quality improvement measures in response to competition that can match product quality; and minimizing faults in the manufacturing process. PT. XYZ, the findings of this study will help to reduce waste (defects) by recognizing, understanding, and managing the quality of drinking water glass products in a measured and systematic way. The results show that there is a lot of waste that occurs in product faults (27), and it can be noted that activities have a VA value of 11%, NNV 64%, NVA 11%, and a sigma value of 3, dpmo 12,256 in 250ml bottled glass drinking water goods. There is a need for repairs and control, material inspection prior to the process, regular operator training, warning operators not to make mistakes, replacing or replacing machine units that are no longer suitable, and providing clearer work procedures to resolve defects and waste problems.

Authors

Publication Details

Journal
IJIEM - Indonesian Journal of Industrial Engineering and Management
Published
2025-04-26
DOI
https://doi.org/10.22441/ijiem.v6i1.27540
Primary Topic
Quality and Management Systems
Type
article
Field-Weighted Citation Impact
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article

Case Study of 250 ML Glass Drinking Water Product Defects with Lean Six Sigma and FMEA

Moh Ririn Rosyidi, Nailul Izzah, Narto Narto
IJIEM - Indonesian Journal of Industrial Engineering and Management
Quality and Management Systems
article

Case Study of 250 ML Glass Drinking Water Product Defects with Lean Six Sigma and FMEA

Moh Ririn Rosyidi, Nailul Izzah, Narto Narto
article en

Abstract

The quality of this product/service is critical because it is a component of consumer needs that provides an assessment of the product that has been purchased; consumers will buy the product again if the quality matches existing specifications; and consumers will indirectly recommend it to other consumers who will purchase it. The same product of established quality. Clue for business actors: product/service quality is essential for a company's survival; ongoing quality improvement measures in response to competition that can match product quality; and minimizing faults in the manufacturing process. PT. XYZ, the findings of this study will help to reduce waste (defects) by recognizing, understanding, and managing the quality of drinking water glass products in a measured and systematic way. The results show that there is a lot of waste that occurs in product faults (27), and it can be noted that activities have a VA value of 11%, NNV 64%, NVA 11%, and a sigma value of 3, dpmo 12,256 in 250ml bottled glass drinking water goods. There is a need for repairs and control, material inspection prior to the process, regular operator training, warning operators not to make mistakes, replacing or replacing machine units that are no longer suitable, and providing clearer work procedures to resolve defects and waste problems.

IJIEM - Indonesian Journal of Industrial Engineering and ManagementVol. 6(1)
Openalex Percentile: Top 85%
Quality and Management Systems
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