A Camera Calibration Method for Temperature Measurements of Incandescent Objects Based on Quantum Efficiency Estimation

High-temperature thermal images enable monitoring and controlling processes in metal, semiconductors, and ceramic manufacturing but also monitor activities of volcanoes or contrasting wildfires. Infrared thermal cameras require knowledge of the emissivity coefficient, while multispectral pyrometers provide fast and accurate temperature measurements with limited spatial resolution. Bayer-pattern cameras offer a compromise by capturing multiple spectral bands with high spatial resolution. However, temperature estimation from color remains challenging due to spectral overlaps among the color filters in the Bayer pattern, and a widely accepted calibration method is still missing. In this paper, the quantum efficiency of an imaging system including the camera sensor, lens, and filters is inferred from a sequence of images acquired by looking at a black body source between 700 °C and 1100 °C. The physical model of the camera, based on the Planck law and the optimized quantum efficiency, allows the calculation of the Planckian locus in the color space of the camera. A regression neural network, trained on a synthetic dataset representing the Planckian locus, predicts temperature pixel by pixel in the 700 °C to 3500 °C range from live images. Experiments done with a color camera, a multispectral camera, and a furnace for heat treatment of metals as ground truth show that our calibration procedure leads to temperature prediction with accuracy and precision of a few tens of Celsius degrees in the calibration temperature range. Tests on a temperature-calibrated halogen bulb prove good generalization capability to a wider temperature range while being robust to noise.

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Publication Details

Journal
Sensors
Published
2025-05-14
DOI
https://doi.org/10.3390/s25103094
Primary Topic
Infrared Target Detection Methodologies
Type
article
Field-Weighted Citation Impact
0.00

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article

A Camera Calibration Method for Temperature Measurements of Incandescent Objects Based on Quantum Efficiency Estimation

Michele Banfi, Stefano Baraldo, Federico Mazzucato, Ambra Vandone et al.
Sensors
Infrared Target Detection Methodologies
article

A Camera Calibration Method for Temperature Measurements of Incandescent Objects Based on Quantum Efficiency Estimation

Michele Banfi, Stefano Baraldo, Federico Mazzucato, Ambra Vandone, Vittorio Sala, Anna Valente
article en

Abstract

High-temperature thermal images enable monitoring and controlling processes in metal, semiconductors, and ceramic manufacturing but also monitor activities of volcanoes or contrasting wildfires. Infrared thermal cameras require knowledge of the emissivity coefficient, while multispectral pyrometers provide fast and accurate temperature measurements with limited spatial resolution. Bayer-pattern cameras offer a compromise by capturing multiple spectral bands with high spatial resolution. However, temperature estimation from color remains challenging due to spectral overlaps among the color filters in the Bayer pattern, and a widely accepted calibration method is still missing. In this paper, the quantum efficiency of an imaging system including the camera sensor, lens, and filters is inferred from a sequence of images acquired by looking at a black body source between 700 °C and 1100 °C. The physical model of the camera, based on the Planck law and the optimized quantum efficiency, allows the calculation of the Planckian locus in the color space of the camera. A regression neural network, trained on a synthetic dataset representing the Planckian locus, predicts temperature pixel by pixel in the 700 °C to 3500 °C range from live images. Experiments done with a color camera, a multispectral camera, and a furnace for heat treatment of metals as ground truth show that our calibration procedure leads to temperature prediction with accuracy and precision of a few tens of Celsius degrees in the calibration temperature range. Tests on a temperature-calibrated halogen bulb prove good generalization capability to a wider temperature range while being robust to noise.

SensorsVol. 25(10)
University of Applied Sciences and Arts of Southern Switzerland (CH)
HORIZON EUROPE Framework Programme
Openalex Percentile: Top 86%
Infrared Target Detection Methodologies
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