Springback Control of Profile by Multi-Point Stretch-Bending and Torsion Automatic Forming Based on FE-BPNN

Springback control is a critical factor in profile stretch-bending-torsion forming. A new stretch-bending-torsion automatic forming method based on the mixture of finite element and BP neural network (FE-BPNN) is proposed. The method enhances the shape accuracy of profiles after single-step forming. Initially, the study introduces the 3D multi-point stretch-bending and torsion (3D MPSBT) forming machine and its forming principles. Subsequently, it details the springback prediction method and automatic forming control approach based on BPNN. A springback control model is established through numerical simulation and experiments. The proposed springback control method is compared with a springback factor-based approach from other researchers using hollow rectangular profiles undergoing combined bending and torsion deformation as the research object. The results validate the effectiveness and advantages of the proposed method.