Characterization of Historical Tailings Dam Materials for Li-Sn Recovery and Potential Use in Silicate Products—A Case Study of the Bielatal Tailings Dam, Eastern Erzgebirge, Saxony, Germany

The characterization of historical tailings bodies is crucial for optimizing environmental management and resource recovery efforts. This study investigated the Bielatal tailings dam (Altenberg, Germany), examining its internal structure, material distribution influenced by historical flushing technology, and the spatial distribution of valuable elements. To evaluate the tailings resource potential, drill core sampling was conducted at multiple points at a depth of 7 m. Subsequent analyses included geochemical characterization using sodium peroxide fusion, lithium borate fusion, X-ray fluorescence (XRF), and a scanning electron microscope with energy dispersive X-ray spectroscopy (SEM-EDX). Particle size distribution analysis via a laser particle size analyzer and wet sieving was conducted alongside milieu parameter (pH, Eh, EC) analysis. A theoretical assessment of the tailings’ potential for geopolymer applications was conducted by comparing them with other tailings used in geopolymer research and relevant European standards. The results indicated average concentrations of lithium (Li) of 0.1 wt%, primarily hosted in Li-mica phases, and concentrations of tin (Sn) of 0.12 wt%, predominantly occurring in cassiterite. Particle size analysis revealed that the tailings material is generally fine-grained, comprising approximately 60% silt, 32% fine sand, and 8% clay. These textural characteristics influenced the spatial distribution of elements, with Li and Sn enriched in fine-grained fractions predominantly concentrated in the dam’s central and western sections, while coarser material accumulated near injection points. Historical advancements in mineral processing, particularly flotation, had significantly influenced Sn distribution, with deeper layers showing higher Sn enrichment, except for the final operational years, which also exhibited elevated Sn concentrations. Due to the limitations of X-ray fluorescence (XRF) in detecting Li, a strong correlation between rubidium (Rb) and Li was established, allowing Li quantification via Rb measurements across varying particle sizes, redox conditions, and geological settings. This demonstrated that Rb can serve as a reliable proxy for Li quantification in diverse contexts. Geochemical and mineralogical analyses revealed a composition dominated by quartz, mica, topaz, and alkali feldspars. The weakly acidic to neutral conditions (pH 5.9–7.7) and reducing redox potential (Eh, 570 to 45 mV) of the tailings material indicated a minimal risk of acid mine drainage. Preliminary investigations into using Altenberg tailings as geopolymer materials suggested that their silicon-rich composition could serve as a substitute for coal fly ash in construction; however, pre-treatment would be needed to enhance reactivity. This study underscores the dual potential of tailings for element recovery and sustainable construction, emphasizing the importance of understanding historical processing techniques for informed resource utilization.