Improvement of Bonding Strength Between Polyphenylene Sulfide/Glass Fiber Composites and Epoxy via Atmospheric-Pressure Plasma Surface Treatment

Polyphenylene sulfide (PPS) is becoming increasingly valuable in the electrical, electronic, and automotive industries. In particular, PPS composites reinforced with glass fiber (GF) have better dimensional stability and mechanical properties than conventional PPS materials and can be used in applications like electric vehicle capacitor housing. In the electric vehicle industry, the epoxy-molding process is essential for manufacturing capacitor housings, where the bonding strength between the PPS/GF composites and epoxy significantly affects the durability of the product. However, the inert surface characteristics of polymers like PPS limit their interaction with epoxy, decreasing the bonding strength. This study was aimed at enhancing the bonding strength between PPS/GF composites and epoxy by modifying the PPS surface using atmospheric-pressure plasma treatment. The surface modification resulted in increased surface roughness and the introduction of polar functional groups, which improved both mechanical interlocking and chemical affinity to the epoxy. Surface changes were analyzed using atomic force microscopy and scanning electron microscopy, and chemical characterization was conducted using X-ray photoelectron spectroscopy and Fourier-transform infrared spectroscopy. Surface energy was determined via contact angle measurements, and bonding strength was evaluated through single-lap shear tests. The results showed a 55% increase in surface energy and a 24.8% improvement in bonding strength due to the surface modification.