Retrofitting the natural gas combined cycle through integration with chemical looping hydrogen generation and ammonia synthesis toward a carbon-neutral trigeneration system

The global electricity sector is currently dominated by fossil fuels, posing a significant challenge to achieving net-zero emissions targets. Decarbonizing the power sector while utilizing existing fossil fuel-based power plants is essential. Natural gas (NG), the second-largest source of electricity globally, can be partially replaced with hydrogen (H 2 ) and/or ammonia (NH 3 ). A 50:50 M mixture of H 2 and NH 3 offers a promising solution, providing a flame speed comparable to NG while addressing these limitations. Despite this potential, H 2 production is still predominantly reliant on fossil fuel-based grey H 2 . In this study, the integration of biomass CLHG, NH 3 synthesis, and an existing 500 MW NGCC power plant was investigated through process simulation and off-design analysis. This approach addressed key limitations of conventional H 2 and NH 3 production pathways and assessed necessary modifications to accommodate H 2 -NH 3 co-firing while maintaining efficiency. The CLHG system achieved an H 2 production efficiency of 75 %, while the NH 3 synthesis process exhibited an efficiency of 63 %. When NG was replaced by the H 2 -NH 3 mixture, the overall efficiency of the system decreased from 56.19 % to 47.1 %, primarily due to fuel production processes. Under partial load conditions, the efficiency trends of NGCC were comparable to those observed in conventional NGCC systems, except at 40 % load, due to the high steam flow rate in the heat recovery steam generator. The calculated levelized cost of electricity for the integrated system was 0.1075 USD/kWh, lower than that of imported fuels. Additionally, the levelized costs of H 2 and NH 3 were 1.439 USD/kg-H 2 and 0.365 USD/kg-NH 3 , respectively. By leveraging a steady-state CLHG-NH 3 system with flexible NGCC operation, this study presents a viable pathway for decarbonizing NGCC plants while ensuring cost competitiveness in a transitioning energy market. • Chemical looping and NH 3 synthesis are integrated into NGCC, yielding 47.1 % efficiency. • H 2 -NH 3 blends slightly reduce NGCC power in off-design simulations. • Partial load (40 %) is not advised for H 2 -NH 3 due to efficiency issues. • The estimated LCOE is 0.1075 USD/kWh, within the H 2 -NH 3 import price range. • Without integration, LCOH and LCOA 1.439 USD/kg-H 2 and 0.365 USD/kg-NH 3 .

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Publication Details

Journal
Journal of Cleaner Production
Published
2025-05-14
DOI
https://doi.org/10.1016/j.jclepro.2025.145691
Citations
5
Primary Topic
Chemical Looping and Thermochemical Processes
Type
article
Field-Weighted Citation Impact
3.37

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article

Retrofitting the natural gas combined cycle through integration with chemical looping hydrogen generation and ammonia synthesis toward a carbon-neutral trigeneration system

Azaria Haykal Ahmad, Muhammad Aziz, Alfian Muhammad Reza
5 citations
Journal of Cleaner Production
Chemical Looping and Thermochemical Processes
3.37
article

Retrofitting the natural gas combined cycle through integration with chemical looping hydrogen generation and ammonia synthesis toward a carbon-neutral trigeneration system

Azaria Haykal Ahmad, Muhammad Aziz, Alfian Muhammad Reza
article en
5 citations

Abstract

The global electricity sector is currently dominated by fossil fuels, posing a significant challenge to achieving net-zero emissions targets. Decarbonizing the power sector while utilizing existing fossil fuel-based power plants is essential. Natural gas (NG), the second-largest source of electricity globally, can be partially replaced with hydrogen (H 2 ) and/or ammonia (NH 3 ). A 50:50 M mixture of H 2 and NH 3 offers a promising solution, providing a flame speed comparable to NG while addressing these limitations. Despite this potential, H 2 production is still predominantly reliant on fossil fuel-based grey H 2 . In this study, the integration of biomass CLHG, NH 3 synthesis, and an existing 500 MW NGCC power plant was investigated through process simulation and off-design analysis. This approach addressed key limitations of conventional H 2 and NH 3 production pathways and assessed necessary modifications to accommodate H 2 -NH 3 co-firing while maintaining efficiency. The CLHG system achieved an H 2 production efficiency of 75 %, while the NH 3 synthesis process exhibited an efficiency of 63 %. When NG was replaced by the H 2 -NH 3 mixture, the overall efficiency of the system decreased from 56.19 % to 47.1 %, primarily due to fuel production processes. Under partial load conditions, the efficiency trends of NGCC were comparable to those observed in conventional NGCC systems, except at 40 % load, due to the high steam flow rate in the heat recovery steam generator. The calculated levelized cost of electricity for the integrated system was 0.1075 USD/kWh, lower than that of imported fuels. Additionally, the levelized costs of H 2 and NH 3 were 1.439 USD/kg-H 2 and 0.365 USD/kg-NH 3 , respectively. By leveraging a steady-state CLHG-NH 3 system with flexible NGCC operation, this study presents a viable pathway for decarbonizing NGCC plants while ensuring cost competitiveness in a transitioning energy market. • Chemical looping and NH 3 synthesis are integrated into NGCC, yielding 47.1 % efficiency. • H 2 -NH 3 blends slightly reduce NGCC power in off-design simulations. • Partial load (40 %) is not advised for H 2 -NH 3 due to efficiency issues. • The estimated LCOE is 0.1075 USD/kWh, within the H 2 -NH 3 import price range. • Without integration, LCOH and LCOA 1.439 USD/kg-H 2 and 0.365 USD/kg-NH 3 .

Journal of Cleaner ProductionVol. 513
Japan International Cooperation Agency, Japan Society for the Promotion of Science, Japan Science and Technology Agency, Science and Technology Research Partnership for Sustainable Development
Openalex Percentile: Top 8%
Chemical Looping and Thermochemical Processes
3.37
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