Research on Optimization Design of Excavator Boom Structure Based on Finite Element Analysis

Excavators, as specialized equipment for energy extraction and construction in engineering machinery, play an important role in the quality and effectiveness of construction. With the gradual introduction of the concept of green environmental protection into society, energy conservation and material reduction have become one of the main development directions of excavators. This article takes a small excavator as an example to study the optimization design of its boom from the perspective of mechanical structure optimization design. SolidWorks is used to create a three-dimensional model of the boom in the excavator's working device. Ansys Workbench is used to perform finite element static analysis on the boom, obtaining the stress situation and hazardous conditions under various working conditions. The optimized position is determined through the topology optimization module. Design a response surface optimization simulation test group using Design Expert, and generate an optimization regression equation for the boom based on the results. Under the conditions of satisfying stiffness and strength, the optimal solution for boom optimization was obtained through this equation. A comprehensive and feasible method and approach are proposed for the optimization design of excavator boom by modeling the optimal solution and ultimately analyzing and verifying its correctness.

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Publication Details

Journal
Applied and Computational Engineering
Published
2025-05-14
DOI
https://doi.org/10.54254/2755-2721/2025.22971
Primary Topic
Hydraulic and Pneumatic Systems
Type
article
Field-Weighted Citation Impact
0.00

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article

Research on Optimization Design of Excavator Boom Structure Based on Finite Element Analysis

Bangsheng Xing, Bowen Sun
Applied and Computational Engineering
Hydraulic and Pneumatic Systems
article

Research on Optimization Design of Excavator Boom Structure Based on Finite Element Analysis

Bangsheng Xing, Bowen Sun
article en

Abstract

Excavators, as specialized equipment for energy extraction and construction in engineering machinery, play an important role in the quality and effectiveness of construction. With the gradual introduction of the concept of green environmental protection into society, energy conservation and material reduction have become one of the main development directions of excavators. This article takes a small excavator as an example to study the optimization design of its boom from the perspective of mechanical structure optimization design. SolidWorks is used to create a three-dimensional model of the boom in the excavator's working device. Ansys Workbench is used to perform finite element static analysis on the boom, obtaining the stress situation and hazardous conditions under various working conditions. The optimized position is determined through the topology optimization module. Design a response surface optimization simulation test group using Design Expert, and generate an optimization regression equation for the boom based on the results. Under the conditions of satisfying stiffness and strength, the optimal solution for boom optimization was obtained through this equation. A comprehensive and feasible method and approach are proposed for the optimization design of excavator boom by modeling the optimal solution and ultimately analyzing and verifying its correctness.

Applied and Computational EngineeringVol. 153(1)
Jiangsu Normal University (CN)
Jiangsu Normal University
Life in Land
Openalex Percentile: Top 90%
Hydraulic and Pneumatic Systems
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