Exploring the feasibility of a closed-loop industrial symbiosis link through Friction Stir Extrusion-based Additive Manufacturing

A novel approach combining friction stir extrusion-based chips recycling and additive manufacturing was investigated to assess its suitability for a closed-loop industrial symbiosis. Recycled wires made from heat-treatable aluminum alloy AA6082 were used as a feedstock for solid-state additive manufacturing. The macrostructure and microstructure of the material were analyzed to reveal the layer formation mechanics and their influence on the micro and macro mechanical properties of the build. The produced material is characterized by a unique temper providing mechanical properties close to AA6082-T4. Finally, the proposed approach was compared with competitive technologies in terms of deposition rate and energy consumption.

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Journal
CIRP Annals
Published
2025-01-01
DOI
https://doi.org/10.1016/j.cirp.2025.03.042
Primary Topic
Additive Manufacturing Materials and Processes
Type
article
Field-Weighted Citation Impact
0.00

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article

Exploring the feasibility of a closed-loop industrial symbiosis link through Friction Stir Extrusion-based Additive Manufacturing

К. Н. Калашников, F. Micari, Gianluca Buffa, Livan Fratini et al.
CIRP Annals
Additive Manufacturing Materials and Processes
article

Exploring the feasibility of a closed-loop industrial symbiosis link through Friction Stir Extrusion-based Additive Manufacturing

К. Н. Калашников, F. Micari, Gianluca Buffa, Livan Fratini, Giuseppe Ingarao, Davide Campanella
article en

Abstract

A novel approach combining friction stir extrusion-based chips recycling and additive manufacturing was investigated to assess its suitability for a closed-loop industrial symbiosis. Recycled wires made from heat-treatable aluminum alloy AA6082 were used as a feedstock for solid-state additive manufacturing. The macrostructure and microstructure of the material were analyzed to reveal the layer formation mechanics and their influence on the micro and macro mechanical properties of the build. The produced material is characterized by a unique temper providing mechanical properties close to AA6082-T4. Finally, the proposed approach was compared with competitive technologies in terms of deposition rate and energy consumption.

CIRP AnnalsVol. 74(1)
University of Palermo (IT)
European Commission, Ministero dell'Università e della Ricerca
Industry, innovation and infrastructure
Openalex Percentile: Top 90%
Additive Manufacturing Materials and Processes
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Exploring the feasibility of a closed-loop industrial symbiosis link through Friction Stir Extrusion-based Additive Manufacturing — К. Н. Калашников, F. Micari, et al. · CIRP Annals (2025) | TGRS Research Map | TGRS