Problems in implementation of cold extrusion of steel deep bushings with bottom on universal presses and their solution by creating of specialized presses

The design of a die that ensures the coaxiality of the punch and die during extrusion of parts with deep cavities and also withstands large axial force acting in the center of its support plate is considered. The use of cold die forging by extrusion is limited by large stresses in the punches. Extrusion with actively directed stresses of contact friction along the lateral surface of the extruded workpieces allows unloading the punch. To perform such forging, the die is moved along the lateral surface of the extruded workpiece in the direction of metal flow. Since the bottom of the extruded workpiece cannot have support in the movable die and rests directly on the lower plate of the die, a large concentrated force acts in the center of this plate. The universal presses are not designed for the action of such a force in the center of their tables. A calculation of the die elements that ensure compensation for the force acting in the center of its lower plate is presented. It is shown that when using the specialized presses the described problem is absent.

Authors

Publication Details

Journal
Blanking productions in mechanical engineering (press forging foundry and other productions)
Published
2025-01-01
DOI
https://doi.org/10.36652/1684-1107-2025-23-4-166-174
Primary Topic
Metallurgy and Material Forming
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Problems in implementation of cold extrusion of steel deep bushings with bottom on universal presses and their solution by creating of specialized presses

A.M. Dmitriev, N.V. Korobova
Blanking productions in mechanical engineering (press forging foundry and other productions)
Metallurgy and Material Forming
article

Problems in implementation of cold extrusion of steel deep bushings with bottom on universal presses and their solution by creating of specialized presses

A.M. Dmitriev, N.V. Korobova
article en

Abstract

The design of a die that ensures the coaxiality of the punch and die during extrusion of parts with deep cavities and also withstands large axial force acting in the center of its support plate is considered. The use of cold die forging by extrusion is limited by large stresses in the punches. Extrusion with actively directed stresses of contact friction along the lateral surface of the extruded workpieces allows unloading the punch. To perform such forging, the die is moved along the lateral surface of the extruded workpiece in the direction of metal flow. Since the bottom of the extruded workpiece cannot have support in the movable die and rests directly on the lower plate of the die, a large concentrated force acts in the center of this plate. The universal presses are not designed for the action of such a force in the center of their tables. A calculation of the die elements that ensure compensation for the force acting in the center of its lower plate is presented. It is shown that when using the specialized presses the described problem is absent.

Blanking productions in mechanical engineering (press forging foundry and other productions)
Openalex Percentile: Top 89%
Metallurgy and Material Forming
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.