Characterization and Suitability for Ceramics Production of Clays from Bustos, Portugal

Clays are fundamental raw materials in the ceramics industry due to their plasticity, mineralogical composition, and thermal behavior. This study characterizes four clay samples from Bustos (Portugal), aiming to assess their suitability for ceramic applications through granulometric, geochemical, mineralogical, and technological assays, looking at aspects such as their plasticity and sintering behavior. A textural analysis of the samples revealed distinct granulometric profiles, being dominated by silty–clayey fractions and low amounts of coarse particles, indicating high plasticity potential. Three samples showed an alkaline pH (8.17–8.63), and one an acidic pH (5.11), which can significantly influence the rheology and firing behavior of the ceramic body. Samples had a predominance of phyllosilicate minerals, followed by quartz and magnetite–maghemite, and trace amounts of feldspars, anatase, bassanite, and siderite. In the clay fraction, smectite, illite, and kaolinite were identified. By combining classical analysis techniques with ceramic technology principles, this study contributes to the sustainable development of local ceramic industries, emphasizing the importance of characterizing natural raw materials for industrial applications. The plasticity tests showed strong workability in two samples, which exhibited high values of plasticity and moldability, making them suitable for shaping processes in ceramic production. Also, sintering behavior tests revealed that the same clays exhibited good densification during firing, with relatively low shrinkage.