Experimental Testbed for Nondestructive Analysis of Curtain Airbags in Child Safety Applications

Side impacts tend to produce more severe injuries than frontal collisions, particularly for vulnerable occupants such as children. Despite this, there is a limited number of studies and developments focused on side impact protection systems, and existing airbag evaluations often rely on destructive and high-cost test methods. This study introduces a novel, cost-effective, and nondestructive experimental testbed designed to evaluate curtain airbags for vehicles in segments B, C, D, and E. The main objective is to develop an adjustable mechanical structure that replicates the side frame geometry of multiple vehicles, allowing the mounting and evaluation of various curtain airbags under realistic conditions. The prototype, capable of withstanding deployment forces of up to 7000 N, was tested with a 3-year-old child dummy, recording a peak head acceleration of 136.17 g, corresponding to AIS level 2. Deployment speeds reached 7.77 m/s, with inflation times between 29 and 36 ms—values that fall within the range reported in previous experimental and numerical studies. The testbed demonstrated consistency in its performance metrics and offers a valuable tool for enhancing child occupant safety in side impacts. Furthermore, it provides a measurable Head Injury Criterion (HIC) range that can be used to interpret injury severity in child occupants. This work contributes significantly to the development of flexible and safe testing methodologies for side airbag systems, reducing the reliance on full-scale crash testing.