Endogenous–Exogenous Analyses of the Solidification Structure in 475 mm Extra-Thick Slabs: Columnar-to-Equiaxed Positioning and Effect of Strand Electromagnetic Stirring

The spatial distribution of equiaxed crystal zones during extra-thick slab solidification exerts a critical influence on the mechanical performance of the final product. This investigation establishes a dual-pathway control framework for solidification structure modulation, differentiating between intrinsic regulation through columnar-to-equiaxed transition (CET) positioning and extrinsic intervention via strand electromagnetic stirring (S-EMS) parameter adjustment. The aim is to improve the internal quality of extra-thick slabs, enabling further investigations into the material properties. To achieve this, a solidification heat transfer model along with a cellular automata-finite element model were developed to characterize the thermal conditions at CET initiation, with experimental validation conducted on a 475 mm extra-thick slab. The systematic analysis identified a significant correlation between continuous casting parameters, alloy concentrations, and CET positioning, while S-EMS experiments further elucidated the distribution patterns of the solidification structure and the formation mechanism of the white band in the mushy zone. This methodology bridges computational metallurgy with process engineering, offering systematic guidance for solidification structure control in extra-thick slabs.