Winglet Design for Class I Mini UAV—Aerodynamic and Performance Optimization

The aerodynamic performance of an aircraft can be enhanced by incorporating wingtip devices, or winglets, which primarily reduce lift-induced drag created by wingtip vortices. This study outlines an optimization procedure for implementing winglets on a Class I fixed-wing mini-UAV to maximize aerodynamic efficiency and performance. After the Conceptual and Preliminary design phases, a baseline UAV was developed without winglets, adhering to specific layout constraints (e.g., wingspan, length). Various winglet designs—plate and blended types with differing heights, cant angles, and sweep angles—were then created and assessed. A Computational Fluid Dynamics (CFD) analysis was conducted to evaluate the flow around both the winglet-free UAV and configurations with each winglet design. The simulations employed Reynolds-Averaged Navier-Stokes (RANS) equations coupled with the Spalart-Allmaras turbulence model, targeting the optimal winglet configuration for enhanced aerodynamic characteristics during cruise. Charts of lift, drag, pitching moment coefficients, and lift-to-drag ratios are presented, alongside flow contours illustrating vortex characteristics for both baseline and optimized configurations. Additionally, dynamic stability analyses examined how winglets impact the UAV’s stability and control. The results demonstrated a significant improvement in aerodynamic coefficients (CLmax, L/Dmax, CLa, Cma), leading to an increase in both range and endurance.