Keyhole Depth Prediction in Laser Deep Penetration Welding of Titanium Alloy Based on Spectral Information

Laser deep penetration welding has been widely applied in industrial fields. However, keyhole depth during the welding process significantly affects the service performance of final products. Based on the spectral signals generated in the laser welding process, this study employs a Long Short-Term Memory (LSTM) neural network to predict keyhole depth in titanium alloy welding. A coaxial plasma optical information acquisition system is established to collect spectral signals emitted from the welding plasma and analyze the relationship between keyhole depth and plasma spectral features. By analyzing the spectral signals and calculating the plasma temperature, the mapping model between the plasma temperature and keyhole depth is built. The LSTM network prediction results show that the average relative error between the predicted and actual values is 2.31%, which demonstrates that the method proposed in this study has high accuracy for predicting keyhole depth in laser deep penetration welding.

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Publication Details

Journal
Metals
Published
2025-05-07
DOI
https://doi.org/10.3390/met15050527
Citations
1
Primary Topic
Welding Techniques and Residual Stresses
Type
article
Field-Weighted Citation Impact
0.71
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article

Keyhole Depth Prediction in Laser Deep Penetration Welding of Titanium Alloy Based on Spectral Information

Donglin Tao, Yunqian Li, Hua Zhang, Hao Pan et al.
1 citations
Metals
Welding Techniques and Residual Stresses
0.71
article

Keyhole Depth Prediction in Laser Deep Penetration Welding of Titanium Alloy Based on Spectral Information

Donglin Tao, Yunqian Li, Hua Zhang, Hao Pan, Yanfeng Gao
article en
1 citations

Abstract

Laser deep penetration welding has been widely applied in industrial fields. However, keyhole depth during the welding process significantly affects the service performance of final products. Based on the spectral signals generated in the laser welding process, this study employs a Long Short-Term Memory (LSTM) neural network to predict keyhole depth in titanium alloy welding. A coaxial plasma optical information acquisition system is established to collect spectral signals emitted from the welding plasma and analyze the relationship between keyhole depth and plasma spectral features. By analyzing the spectral signals and calculating the plasma temperature, the mapping model between the plasma temperature and keyhole depth is built. The LSTM network prediction results show that the average relative error between the predicted and actual values is 2.31%, which demonstrates that the method proposed in this study has high accuracy for predicting keyhole depth in laser deep penetration welding.

MetalsVol. 15(5)
Ministry of Education of the People's Republic of China (CN), Shanghai University of Engineering Science (CN), Wuhu Hit Robot Technology Research Institute (CN)
Openalex Percentile: Top 33%
Welding Techniques and Residual Stresses
0.71
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