Study on selective recovery of lithium from cathode materials of decommissioned lithium batteries and its impact on corporate economic and environmental benefits

With the accelerated depletion of non-renewable resources and increased demand for lithium batteries, green recycling of lithium has become a key issue nowadays. In this study, the effects of the mass ratio of potassium persulfate to the active material of battery cathode material, roasting temperature, time, liquid-solid ratio and leaching time on the leaching rate of lithium, cobalt, nickel and manganese were investigated. For lithium-cobalt oxide battery materials, the optimal conditions were a mass ratio of K₂S₂O₇ to LiCoO₂ of 2:3, a roasting temperature of 700 °C for 60 min, and a lithium leaching rate of 98.51% and a selective leaching rate of 99.86%. For the ternary material NCM523, the optimal conditions were 1:2 mass ratio, and the lithium leaching rate reached 98.97%. The method has a positive corporate environmental impact by reducing the need for hazardous chemicals, lowering waste and operating costs, and avoiding harmful emissions. It is scalable and cost-effective and meets the needs of the battery recycling industry for environmentally friendly resource recovery. The K<sub>2</sub>S<sub>2</sub>O₇roasting-water leaching process proposed in this study effectively overcomes the problems of acid depletion and environmental pollution in the traditional recovery process, and provides a green and sustainable solution for the efficient recovery of lithium in lithium batteries in the future.

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Publication Details

Journal
Environmental Technology
Published
2025-05-07
DOI
https://doi.org/10.1080/09593330.2025.2499973
Primary Topic
Extraction and Separation Processes
Type
article
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article

Study on selective recovery of lithium from cathode materials of decommissioned lithium batteries and its impact on corporate economic and environmental benefits

Yanhong Li, Guang–Nan Luo, Haochen Wang, Hongqing Niu
Environmental Technology
Extraction and Separation Processes
article

Study on selective recovery of lithium from cathode materials of decommissioned lithium batteries and its impact on corporate economic and environmental benefits

Yanhong Li, Guang–Nan Luo, Haochen Wang, Hongqing Niu
article en

Abstract

With the accelerated depletion of non-renewable resources and increased demand for lithium batteries, green recycling of lithium has become a key issue nowadays. In this study, the effects of the mass ratio of potassium persulfate to the active material of battery cathode material, roasting temperature, time, liquid-solid ratio and leaching time on the leaching rate of lithium, cobalt, nickel and manganese were investigated. For lithium-cobalt oxide battery materials, the optimal conditions were a mass ratio of K₂S₂O₇ to LiCoO₂ of 2:3, a roasting temperature of 700 °C for 60 min, and a lithium leaching rate of 98.51% and a selective leaching rate of 99.86%. For the ternary material NCM523, the optimal conditions were 1:2 mass ratio, and the lithium leaching rate reached 98.97%. The method has a positive corporate environmental impact by reducing the need for hazardous chemicals, lowering waste and operating costs, and avoiding harmful emissions. It is scalable and cost-effective and meets the needs of the battery recycling industry for environmentally friendly resource recovery. The K<sub>2</sub>S<sub>2</sub>O₇roasting-water leaching process proposed in this study effectively overcomes the problems of acid depletion and environmental pollution in the traditional recovery process, and provides a green and sustainable solution for the efficient recovery of lithium in lithium batteries in the future.

Environmental TechnologyVol. 46(21)
UCSI University (MY), Beijing University of Chemical Technology (CN)
Openalex Percentile: Top 91%
Extraction and Separation Processes
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