Autonomous spatial mapping and analysis of heterogeneous ambient sensor data in factories

The measurement and analysis of spatially distributed ambient data (e.g. temperature, noise, lighting, or emissions) is an important aspect in factories. Ambient data is directly linked to various factory subsystems and ongoing activities and impacting operational performance, employee wellbeing, environmental outcomes, and associated costs. Due to the limited number of ambient sensor data collection points, interpolation methods are necessary to estimate ambient values at unmeasured locations, thereby generating a complete environmental distribution map. However, existing methods for analyzing spatially distributed ambient data face limitations in terms of availability, scope, and necessary efforts. The paper proposes an autonomous spatial mapping and analysis approach with multiple ambient data sources. It was validated in a factory setting with five ambient sensor data maps, and the evaluation of 12 spatial mapping methods revealed optimal interpolation techniques for different variables. This approach enables innovative manufacturing use cases with reasonable data acquisition efforts.

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Publication Details

Journal
Production & Manufacturing Research
Published
2025-05-06
DOI
https://doi.org/10.1080/21693277.2025.2500021
Citations
1
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
1.24
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article

Autonomous spatial mapping and analysis of heterogeneous ambient sensor data in factories

Poorya Ghafoorpoor Yazdi, Li Xiao, Sebastian Thiede
1 citations
Production & Manufacturing Research
Industrial Vision Systems and Defect Detection
1.24
article

Autonomous spatial mapping and analysis of heterogeneous ambient sensor data in factories

Poorya Ghafoorpoor Yazdi, Li Xiao, Sebastian Thiede
article en
1 citations

Abstract

The measurement and analysis of spatially distributed ambient data (e.g. temperature, noise, lighting, or emissions) is an important aspect in factories. Ambient data is directly linked to various factory subsystems and ongoing activities and impacting operational performance, employee wellbeing, environmental outcomes, and associated costs. Due to the limited number of ambient sensor data collection points, interpolation methods are necessary to estimate ambient values at unmeasured locations, thereby generating a complete environmental distribution map. However, existing methods for analyzing spatially distributed ambient data face limitations in terms of availability, scope, and necessary efforts. The paper proposes an autonomous spatial mapping and analysis approach with multiple ambient data sources. It was validated in a factory setting with five ambient sensor data maps, and the evaluation of 12 spatial mapping methods revealed optimal interpolation techniques for different variables. This approach enables innovative manufacturing use cases with reasonable data acquisition efforts.

Production & Manufacturing ResearchVol. 13(1)
University of Twente (NL)
Climate action
Openalex Percentile: Top 20%
Industrial Vision Systems and Defect Detection
1.24
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Autonomous spatial mapping and analysis of heterogeneous ambient sensor data in factories — Poorya Ghafoorpoor Yazdi, Li Xiao, et al. · Production & Manufacturing Research (2025) | TGRS Research Map | TGRS