Electrohydrodynamically Printed Microlens Arrays with the High Filling Factor near 90%

Microlens arrays (MLAs) are essential for light collection, extraction, and high-resolution imaging. However, most reported MLAs have a limited filling factor. Here, we demonstrate MLAs using three different UV-curing optical adhesives based on the electrohydrodynamic inkjet (E-jet) printing technique. The highest filling factor of 89.91% is achieved. By controlling the curvature of the microlens via the surface treatment of the substrate, a series of MLAs with different numerical apertures can be obtained. With the high-consistency printing technique, the demonstrated high filling factor MLAs could be potentially useful to improve the performance of optical imaging and sensing systems.

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Publication Details

Journal
Photonics
Published
2025-05-05
DOI
https://doi.org/10.3390/photonics12050446
Citations
1
Primary Topic
Electrohydrodynamics and Fluid Dynamics
Type
article
Field-Weighted Citation Impact
0.73

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article

Electrohydrodynamically Printed Microlens Arrays with the High Filling Factor near 90%

Xueqian Zhao, Weixuan Liu, Hai‐Peng Gong, Delai Kong et al.
1 citations
Photonics
Electrohydrodynamics and Fluid Dynamics
0.73
article

Electrohydrodynamically Printed Microlens Arrays with the High Filling Factor near 90%

Xueqian Zhao, Weixuan Liu, Hai‐Peng Gong, Delai Kong, Xiaoli Zhang, Qingguo Du, Linkun Zhong, Ye Li, Yanjun Liu, Bing Xu
article en
1 citations

Abstract

Microlens arrays (MLAs) are essential for light collection, extraction, and high-resolution imaging. However, most reported MLAs have a limited filling factor. Here, we demonstrate MLAs using three different UV-curing optical adhesives based on the electrohydrodynamic inkjet (E-jet) printing technique. The highest filling factor of 89.91% is achieved. By controlling the curvature of the microlens via the surface treatment of the substrate, a series of MLAs with different numerical apertures can be obtained. With the high-consistency printing technique, the demonstrated high filling factor MLAs could be potentially useful to improve the performance of optical imaging and sensing systems.

PhotonicsVol. 12(5)
Guangdong University of Technology (CN), Wuhan University of Technology (CN), Southern University of Science and Technology (CN), Shenzhen Planck Innovation (China) (CN)
National Natural Science Foundation of China, Science, Technology and Innovation Commission of Shenzhen Municipality, Development and Reform Commission of Shenzhen Municipality, Southern University of Science and Technology, National Key Research and Development Program of China, Basic and Applied Basic Research Foundation of Guangdong Province, Division of Graduate Education
Affordable and clean energy
Openalex Percentile: Top 29%
Electrohydrodynamics and Fluid Dynamics
0.73
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