New Explosive-Circulation Technology of Tire Recycling for the Production of Crumb Rubber with Modified Surface

The article reports on the development of a fundamentally new, effective technology for recycling waste tires using the explosive-circulation technology method, which was implemented in industry at a working factory. The construction of an explosion-circulation reactor, in which tires are destroyed under the influence of an explosion, is described. The main technological stages of the reactor operation include the formation of a tire package with a height of about 2.4 m and a mass of up to 1000 kg; cooling the package by air turbo-cooling machine to a temperature of minus 70-80 °C; placing the package into the reactor; initiating the explosive charge; and removing the tire shedding products with a subsequent granulometric classification of the resulting rubber crumb. The resulting rubber crumb has good wettability, which eliminates the need for an additional technological stage of activating the crumb surface. This made it possible to successfully use the obtained rubber crumb to improve the characteristics of road construction bitumen, the hardness of which at -16 °C decreased from 217 to 161 MPa. Using atomic force microscopy (AFM), gas chromatography, mass spectrometry, GPC, and XPS, it was established that the good wettability of the crumbs is explained by the formation of molecules with polar groups (C-O, C=O, C(O)O, C-S, C-SO<sub>x</sub>, Zn-S, O-Si(O)-O) on the crumb surface as a result of the explosion.

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Publication Details

Journal
Polymers
Published
2025-05-05
DOI
https://doi.org/10.3390/polym17091260
Primary Topic
Innovations in Concrete and Construction Materials
Type
article
Field-Weighted Citation Impact
0.00

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article

New Explosive-Circulation Technology of Tire Recycling for the Production of Crumb Rubber with Modified Surface

A. K. Buryak, V. M. Misin, В. А. Волков, А. Е. Тарасов et al.
Polymers
Innovations in Concrete and Construction Materials
article

New Explosive-Circulation Technology of Tire Recycling for the Production of Crumb Rubber with Modified Surface

A. K. Buryak, V. M. Misin, В. А. Волков, А. Е. Тарасов, С. С. Никулин, Alexei Nabok, A. A. Zakharov, Natalya I. Krikunova, А. В. Наумкин, S. I. Pozin, Mikhail V. Voronkov, Alexey V. Krivandin
article en

Abstract

The article reports on the development of a fundamentally new, effective technology for recycling waste tires using the explosive-circulation technology method, which was implemented in industry at a working factory. The construction of an explosion-circulation reactor, in which tires are destroyed under the influence of an explosion, is described. The main technological stages of the reactor operation include the formation of a tire package with a height of about 2.4 m and a mass of up to 1000 kg; cooling the package by air turbo-cooling machine to a temperature of minus 70-80 °C; placing the package into the reactor; initiating the explosive charge; and removing the tire shedding products with a subsequent granulometric classification of the resulting rubber crumb. The resulting rubber crumb has good wettability, which eliminates the need for an additional technological stage of activating the crumb surface. This made it possible to successfully use the obtained rubber crumb to improve the characteristics of road construction bitumen, the hardness of which at -16 °C decreased from 217 to 161 MPa. Using atomic force microscopy (AFM), gas chromatography, mass spectrometry, GPC, and XPS, it was established that the good wettability of the crumbs is explained by the formation of molecules with polar groups (C-O, C=O, C(O)O, C-S, C-SO<sub>x</sub>, Zn-S, O-Si(O)-O) on the crumb surface as a result of the explosion.

PolymersVol. 17(9)
A. N. Nesmeyanov Institute of Organoelement Compounds (RU), Frumkin Institute of Physical Chemistry and Electrochemistry Russian Academy of Sciences (RU), Voronezh State University of Engineering Technologies (RU), Institute of Problems of Chemical Physics (RU), Institute of Biochemical Physics NM Emanuel (RU)
Ministry of Science and Higher Education of the Russian Federation
Openalex Percentile: Top 91%
Innovations in Concrete and Construction Materials
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