Flexural Behavior of Orthotropic Steel–LUHPC Composite Bridge Decks: Experimental and Numerical Study

Orthotropic Steel Bridge Decks (OSBDs) are often used in long-span bridges due to their high performance and ease of installation. However, issues such as fatigue cracking and the deterioration of asphalt overlays due to their local stiffness inefficiency necessitate innovative solutions. Orthotropic Steel-Ultra-High-Performance Concrete Composite Bridge Decks (OS-UHPC-CBDs) have enhanced OSBD performance; however, they have disadvantages such as a heavier weight and high initial cost requirements. In this study, an Orthotropic Steel-Lightweight Ultra-High-Performance Concrete Composite Bridge Deck (OS-LUHPC-CBD) is proposed as a solution that integrates a novel Lightweight Ultra-High-Performance Concrete (LUHPC) with a high-strength Q425 steel deck and trapezoidal ribs. A comprehensive experimental investigation, including full-scale four-point bending tests, was undertaken to evaluate the flexural behavior of the proposed OS-LUHPC-CBD compared to the OS-UHPC-CBD. The experimental results show that the proposed OS-LUHPC-CBD has equivalent flexural capacity and improved ductility compared to the OS-UHPC-CBD. This study found the proposed OS-LUHPC-CBD to be a promising solution for application in long-span bridges with an 8.4% lighter weight and a 6.8% lower cost, and with the same ease of construction as OS-UHPC-CBDs. A finite element model with a strong correlation was developed and validated through the experimental results. Based on this, a parametric study was undertaken on the effect of the key geometric design parameters on the flexural capacity of the OS-LUHPC-CBD.