Optimization analysis of air cooled open cathode proton exchange membrane fuel cell flow channel structure

The cathode channel of air-cooled open-cathode proton exchange membrane fuel cell (AO-PEMFC) is both a reactant supply channel and a cooling and heat dissipation channel, and its structural design is a key factor affecting its output performance. Firstly, the numerical study of AO-PEMFC with different cathode channel bending angles was carried out, and the results showed that the output performance of a single cell with a cathode bending angle of 2.5° was improved by 3.88% compared with that of a single cell with a cathode straight channel at rated point-density electricity, and the cathode voltage drop increased by only 1.5%. In addition, in order to further improve the power density of the fuel cell, two agent models, support vector regression and Gaussian process regression, are constructed and trained, and a genetic algorithm is used to find the parameter optimization for the bending angle, width and height of the cathode channel. Finally, the proposed ranges of width, height and bending angle of the optimal flow channel are obtained, which are w = 1.1-1.2 mm, d = 1.3-1.5 mm and θ = 2.23°-2.99°, respectively, and the output power density of a single cell within this range will be no less than 0.489 W/cm<sup>2</sup>.

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Publication Details

Journal
Scientific Reports
Published
2025-05-03
DOI
https://doi.org/10.1038/s41598-025-97892-6
Citations
2
Primary Topic
Fuel Cells and Related Materials
Type
article
Field-Weighted Citation Impact
1.46

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article

Optimization analysis of air cooled open cathode proton exchange membrane fuel cell flow channel structure

Yaru Han, Kun Liu, Zhijun Deng, Qingwei Wang et al.
2 citations
Scientific Reports
Fuel Cells and Related Materials
1.46
article

Optimization analysis of air cooled open cathode proton exchange membrane fuel cell flow channel structure

Yaru Han, Kun Liu, Zhijun Deng, Qingwei Wang, Chen Zhao, Xinchang Fang
article en
2 citations

Abstract

The cathode channel of air-cooled open-cathode proton exchange membrane fuel cell (AO-PEMFC) is both a reactant supply channel and a cooling and heat dissipation channel, and its structural design is a key factor affecting its output performance. Firstly, the numerical study of AO-PEMFC with different cathode channel bending angles was carried out, and the results showed that the output performance of a single cell with a cathode bending angle of 2.5° was improved by 3.88% compared with that of a single cell with a cathode straight channel at rated point-density electricity, and the cathode voltage drop increased by only 1.5%. In addition, in order to further improve the power density of the fuel cell, two agent models, support vector regression and Gaussian process regression, are constructed and trained, and a genetic algorithm is used to find the parameter optimization for the bending angle, width and height of the cathode channel. Finally, the proposed ranges of width, height and bending angle of the optimal flow channel are obtained, which are w = 1.1-1.2 mm, d = 1.3-1.5 mm and θ = 2.23°-2.99°, respectively, and the output power density of a single cell within this range will be no less than 0.489 W/cm<sup>2</sup>.

Scientific ReportsVol. 15(1)
University of Electronic Science and Technology of China (CN), Shenzhen Institute of Information Technology (CN), Shenzhen Polytechnic University (CN)
Basic and Applied Basic Research Foundation of Guangdong Province
Affordable and clean energy
Openalex Percentile: Top 18%
Fuel Cells and Related Materials
1.46
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Optimization analysis of air cooled open cathode proton exchange membrane fuel cell flow channel structure — Yaru Han, Kun Liu, et al. · Scientific Reports (2025) | TGRS Research Map | TGRS