Research on scraper conveyor load prediction method based on wavelet transform and BP neural network

Scraper conveyor load prediction is crucial to realize the cooperative speed regulation of coal mining machine and scraper conveyor. In the synthesized mining face, due to the uncertainty of the coal fall, the load of the scraper conveyor fluctuates due to the change of the coal load, which shows a strong nonlinearity and non-smoothness, leading to the difficulty of prediction. To solve this problem, this paper proposes a BP neural network model combined with wavelet transform for scraper conveyor current prediction. By studying the mapping relationship between motor load and current based on the BP neural network algorithm, and taking the scraper conveyor current as the input condition, wavelet decomposition and data reconstruction of historical current data are carried out, and time series prediction is performed on the original data samples and reconstructed data samples, respectively. The simulation results show that the reconstructed BP neural network model using wavelet decomposition has higher prediction accuracy, in which the root mean square error is reduced by 13.26%, the average absolute error is reduced by 14.19%, and the percentage error is reduced by 17.43%. The model meets the accuracy requirements of scraper conveyor load prediction, and can provide theoretical basis for cooperative speed regulation of coal mining machine and scraper conveyor.

Authors

Institutions

Publication Details

Journal
Scientific Reports
Published
2025-05-02
DOI
https://doi.org/10.1038/s41598-025-00333-7
Citations
5
Primary Topic
Belt Conveyor Systems Engineering
Type
article
Field-Weighted Citation Impact
3.57

Funders

Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Research on scraper conveyor load prediction method based on wavelet transform and BP neural network

Weidong Wu, Weijie Guo, Dan Zhang, Yongtao Zhu et al.
5 citations
Scientific Reports
Belt Conveyor Systems Engineering
3.57
article

Research on scraper conveyor load prediction method based on wavelet transform and BP neural network

Weidong Wu, Weijie Guo, Dan Zhang, Yongtao Zhu, Jiafeng Qin
article en
5 citations

Abstract

Scraper conveyor load prediction is crucial to realize the cooperative speed regulation of coal mining machine and scraper conveyor. In the synthesized mining face, due to the uncertainty of the coal fall, the load of the scraper conveyor fluctuates due to the change of the coal load, which shows a strong nonlinearity and non-smoothness, leading to the difficulty of prediction. To solve this problem, this paper proposes a BP neural network model combined with wavelet transform for scraper conveyor current prediction. By studying the mapping relationship between motor load and current based on the BP neural network algorithm, and taking the scraper conveyor current as the input condition, wavelet decomposition and data reconstruction of historical current data are carried out, and time series prediction is performed on the original data samples and reconstructed data samples, respectively. The simulation results show that the reconstructed BP neural network model using wavelet decomposition has higher prediction accuracy, in which the root mean square error is reduced by 13.26%, the average absolute error is reduced by 14.19%, and the percentage error is reduced by 17.43%. The model meets the accuracy requirements of scraper conveyor load prediction, and can provide theoretical basis for cooperative speed regulation of coal mining machine and scraper conveyor.

Scientific ReportsVol. 15(1)
Heilongjiang University of Science and Technology (CN), Nanshan Group (China) (CN), Linzhou Cancer Hospital (CN)
Natural Science Foundation of Heilongjiang Province
Openalex Percentile: Top 8%
Belt Conveyor Systems Engineering
3.57
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.

Research on scraper conveyor load prediction method based on wavelet transform and BP neural network — Weidong Wu, Weijie Guo, et al. · Scientific Reports (2025) | TGRS Research Map | TGRS