Development of a Prototype of Industrial Installation for the Deposition of Self-Restoring Nitride Coatings on Reed Switch Contacts

A prototype of an industrial installation for the deposition of self-restoring nitride coatings on the surface of reed switch contacts using electro-spark erosion alloying was developed, manufactured, and tested under the laboratory conditions at LLC Nitron. It was shown that the coatings are formed inside a bulb of reed switches at the final stage of their production following the impact from the spark breakdown between the contacts, stimulated via alternating magnetic and electric fields. The nitrogen concentration in the surface layers of the nitride coatings, estimated by means of X-ray microanalysis, was ca. 19 at. % and their thickness, measured by time-of-flight secondary ion mass spectrometry via sputter depth profiling, ranged between 250 and 350 nm. The novelty of the presented work consists of the development of an innovative piece of equipment, the operating principle and design of which are protected by intellectual property rights (four Russian patents). The technological approach implemented in this installation differs from the industrial galvanic technology due to its high level of environmental safety and economic efficiency, since it does not require the use of gold, ruthenium, or other high-priced metals.