Electrodialysis Metathesis for the Production of Potassium Phosphate

Potassium phosphate (K₃PO₄) is a common inorganic compound with broad applications in agriculture and industry. Although the traditional thermal method of preparing K₃PO₄ by reacting phosphoric acid with potassium hydroxide can obtain high-quality products, it consumes a lot of energy and has high costs. This study explores the process of preparing K₃PO₄ by Electrodialysis metathesis (EDM). This process uses sodium phosphate (Na₃PO₄) and potassium chloride (KCl) as raw materials and can prepare K₃PO₄ continuously. Under the optimized conditions (operating voltage of 8 V, 0.35 mol/L Na₃PO₄ and 1.05 mol/L KCl in raw flow with the rate of 30 mL/min), the product purity of K₃PO₄ reaches more than 97%, the energy consumption is 1191 kW·h/t, and the cost is about 8314 CNY/ton. Compared with traditional methods, EDM has the advantages of low cost, simple operation, and high utilization rate. This study shows that EDM technology has significant potential in preparing K₃PO₄.