Sustainable WC-Fe Based Coatings by High-Velocity Air Fuel Spraying: A Potential Alternative to WC-Co Based Coatings

Abstract The objective of this work was to explore iron-based green binders as a potential alternative to cobalt-based binders. WC-FeCrNiMo powders with varying particle sizes (fine 25/5 μm and coarse 45/15 μm) were deposited using HVAF spraying with different nozzle configurations. The standard WC-CoCr powder was deposited for comparison. The microstructure and hardness of the deposited coatings were thoroughly analyzed. Performance evaluation included ball-on-disk sliding wear tests, air jet erosion tests, and corrosion tests.

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Publication Details

Journal
Thermal spray
Published
2025-05-01
DOI
https://doi.org/10.31399/asm.cp.itsc2025p0346
Primary Topic
Advanced materials and composites
Type
article
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article

Sustainable WC-Fe Based Coatings by High-Velocity Air Fuel Spraying: A Potential Alternative to WC-Co Based Coatings

Oliver Lanz, Shrikant Joshi, Vasanth Gopal, Sedigheh Bigdeli et al.
1 links
Thermal spray
Advanced materials and composites
article

Sustainable WC-Fe Based Coatings by High-Velocity Air Fuel Spraying: A Potential Alternative to WC-Co Based Coatings

Oliver Lanz, Shrikant Joshi, Vasanth Gopal, Sedigheh Bigdeli, Mohit Gupta, Stefan Björklund, A. Riche
article en

Abstract

Abstract The objective of this work was to explore iron-based green binders as a potential alternative to cobalt-based binders. WC-FeCrNiMo powders with varying particle sizes (fine 25/5 μm and coarse 45/15 μm) were deposited using HVAF spraying with different nozzle configurations. The standard WC-CoCr powder was deposited for comparison. The microstructure and hardness of the deposited coatings were thoroughly analyzed. Performance evaluation included ball-on-disk sliding wear tests, air jet erosion tests, and corrosion tests.

Thermal sprayVol. 85045
Höganäs (Sweden) (SE)
Openalex Percentile: Top 91%
Advanced materials and composites
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