Optimization of Cr3C2-NiCr Coatings Using ID-HVOF: A Statistical Approach to Key Process Parameters

Abstract This study investigates the application of a commercially available Cr3C2-NiCr powder using the ID-HVOF coating process. A central composite design within a design of experiments framework was employed to analyze the effects of key process parameters—kerosene flow, hydrogen flow, oxygen flow, and the powder feed rate—on the coating performance. The validation test successfully produced a coating that matches the predicted parameters from the design framework.

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Publication Details

Journal
Thermal spray
Published
2025-05-01
DOI
https://doi.org/10.31399/asm.cp.itsc2025p0287
Primary Topic
High-Temperature Coating Behaviors
Type
article
Field-Weighted Citation Impact
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article

Optimization of Cr3C2-NiCr Coatings Using ID-HVOF: A Statistical Approach to Key Process Parameters

J. Zajaczkowski, Wolfgang Tillmann, I. Baumann, Mark Dennis Kensy et al.
1 links
Thermal spray
High-Temperature Coating Behaviors
article

Optimization of Cr3C2-NiCr Coatings Using ID-HVOF: A Statistical Approach to Key Process Parameters

J. Zajaczkowski, Wolfgang Tillmann, I. Baumann, Mark Dennis Kensy, Leif Hagen
article en

Abstract

Abstract This study investigates the application of a commercially available Cr3C2-NiCr powder using the ID-HVOF coating process. A central composite design within a design of experiments framework was employed to analyze the effects of key process parameters—kerosene flow, hydrogen flow, oxygen flow, and the powder feed rate—on the coating performance. The validation test successfully produced a coating that matches the predicted parameters from the design framework.

Thermal sprayVol. 85045
TU Dortmund University (DE)
Openalex Percentile: Top 88%
High-Temperature Coating Behaviors
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