Cold Sprayed Bell Metal: Improving Adhesion by Substrate Laser Surface Texturing

Abstract This study investigates improving the adhesion of bell metal repairs using substrate surface treatment. Copper-tin alloy (Cu20Sn) powder was deposited onto Cu20Sn substrates with various surface treatments, including ground, polished, cold spray (CS)-blasted, and laser-textured surfaces. Adhesion was tested using a bending method adapted for thick CS deposits. Results showed that CS-blasting achieved approximately 70 MPa adhesion, while laser texturing yielded up to 120 MPa.The adhesion strength was partially related to the adhesion area ratio, and fractographic analysis revealed the failure mechanisms for each treatment.

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Publication Details

Journal
Thermal spray
Published
2025-05-01
DOI
https://doi.org/10.31399/asm.cp.itsc2025p0391
Citations
1
Primary Topic
High-Temperature Coating Behaviors
Type
article
Field-Weighted Citation Impact
4.99

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Cold Sprayed Bell Metal: Improving Adhesion by Substrate Laser Surface Texturing

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article

Cold Sprayed Bell Metal: Improving Adhesion by Substrate Laser Surface Texturing

Marina Baryshnikova, Reeti Singh, Ján Kondás, D. Bartocha, Sebastian Kraft
article en
1 citations

Abstract

Abstract This study investigates improving the adhesion of bell metal repairs using substrate surface treatment. Copper-tin alloy (Cu20Sn) powder was deposited onto Cu20Sn substrates with various surface treatments, including ground, polished, cold spray (CS)-blasted, and laser-textured surfaces. Adhesion was tested using a bending method adapted for thick CS deposits. Results showed that CS-blasting achieved approximately 70 MPa adhesion, while laser texturing yielded up to 120 MPa.The adhesion strength was partially related to the adhesion area ratio, and fractographic analysis revealed the failure mechanisms for each treatment.

Thermal sprayVol. 85045
Hochschule Mittweida (DE), Silesian University of Technology (PL), Impact Innovations (Germany) (DE), Czech Academy of Sciences, Institute of Plasma Physics (CZ), Czech Technical University in Prague (CZ)
Grantová Agentura České Republiky
Openalex Percentile: Top 6%
High-Temperature Coating Behaviors
4.99
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