Current-Carrying Wear Behavior of the Laser-Alloyed Al/W Composite Layer Under Different Currents

The Al/W composite layer was fabricated on the surface of the aluminum alloy using laser alloying technology to enhance the current-carrying wear resistance. Additionally, the current-carrying wear behaviors of the Al/W composite layer and the aluminum alloy substrate were investigated under different currents. The results indicate that the presence of hard phases such as W and Al₄W in the composite layer significantly enhanced the wear resistance of the material. Specifically, the average friction coefficient of the Al/W composite layer under different currents was reduced by approximately 9.3-35.8% compared to the aluminum alloy substrate, and the wear rate under current-carrying conditions decreased by about 1.9-6.0 times. For the aluminum alloy substrate, adhesive wear is the dominant mechanism under currents ranging from 0 to 60 A. However, as the current increased to 80 A, the severity of arc erosion intensified, and the wear mechanism transitioned to a combination of arc erosion and adhesive wear. In contrast, for the Al/W composite layer, abrasive wear was the dominant wear mechanism in the absence of electrical current. Upon the introduction of the current, the wear mechanism changed to a coupling effect of arc erosion and adhesive wear.