Scalability of spheroid-derived small extracellular vesicles production in stirred systems

Generation of spheroids in a chemically defined medium allowed the culture of highly viable cells in suspension in stirred systems. Spheroid size depended on the system's volumetric power input (P/V), and maintaining this parameter constant during scale-up proved to be the optimal strategy for standardizing the process. However, transferring the spinner flask (SpF) process to the Ambr®250 STBr at constant P/V modified spheroid size, due to important geometric differences and impeller design. Compared to a monolayer reference process, sEV yield decreased two-fold in SpF, but increased two-fold in STBr. Additionally, a lower expression of the CD63 tetraspanin was observed in sEV produced in both stirred systems, suggesting a reduced release of exosomes compared to ectosomes. This study addresses the main issues encountered in spheroid culture scale-up in stirred systems, rather conducive for the production of ectosomes.

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Publication Details

Journal
Frontiers in Bioengineering and Biotechnology
Published
2025-04-29
DOI
https://doi.org/10.3389/fbioe.2025.1516482
Citations
3
Primary Topic
Extracellular vesicles in disease
Type
article
Field-Weighted Citation Impact
2.42

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article

Scalability of spheroid-derived small extracellular vesicles production in stirred systems

Julie Hervé, Éric Olmos, Jean‐Marie Bach, Mathilde Mosser et al.
3 citations
Frontiers in Bioengineering and Biotechnology
Extracellular vesicles in disease
2.42
article

Scalability of spheroid-derived small extracellular vesicles production in stirred systems

Julie Hervé, Éric Olmos, Jean‐Marie Bach, Mathilde Mosser, Aurélien Dupont, Laurence de Beaurepaire, Karine Haurogné, Sophie Sourice, Apolline Salama, Steffi Bösch, Blandine Lieubeau, Quentin Pruvost, Thibaud Dauphin, Clémentine Claire
article en
3 citations

Abstract

Generation of spheroids in a chemically defined medium allowed the culture of highly viable cells in suspension in stirred systems. Spheroid size depended on the system's volumetric power input (P/V), and maintaining this parameter constant during scale-up proved to be the optimal strategy for standardizing the process. However, transferring the spinner flask (SpF) process to the Ambr®250 STBr at constant P/V modified spheroid size, due to important geometric differences and impeller design. Compared to a monolayer reference process, sEV yield decreased two-fold in SpF, but increased two-fold in STBr. Additionally, a lower expression of the CD63 tetraspanin was observed in sEV produced in both stirred systems, suggesting a reduced release of exosomes compared to ectosomes. This study addresses the main issues encountered in spheroid culture scale-up in stirred systems, rather conducive for the production of ectosomes.

Frontiers in Bioengineering and BiotechnologyVol. 13
Centre National de la Recherche Scientifique (FR), Inserm (FR), Laboratoire Réactions et Génie des Procédés (FR), Institut National de Recherche pour l'Agriculture, l'Alimentation et l'Environnement (FR), Oniris (FR), Structure Fédérative de Recherche en Biologie et Santé de Rennes (FR), Université de Rennes (FR), Université de Lorraine (FR)
Agence Nationale de la Recherche, Conseil Régional des Pays de la Loire
Openalex Percentile: Top 12%
Extracellular vesicles in disease
2.42
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