Design and Development of an EMG Upper Limb Controlled Prosthesis: A Preliminary Approach

A multitude of factors, including accidents, chronic illnesses, and conflicts, contribute to rising global amputation rates. The World Health Organization (WHO) estimates that 57.7 million people lived with traumatic limb amputations in 2017, with many lacking access to affordable prostheses. This study presents a preliminary framework for a low-cost, electromyography (EMG)-controlled upper limb prosthesis, integrating 3D printing and EMG sensors to enhance accessibility and functionality. Surface electrodes capture bioelectric signals from muscle contractions, processed via an Arduino Uno to actuate a one-degree-of-freedom (1-DoF) prosthetic hand. Preliminary results demonstrate reliable detection of muscle contractions (threshold = 7 ADC units, ~34 mV) and motor actuation with a response time of ~150 ms, offering a cost-effective alternative to commercial systems. While limited to basic movements, this design lays the groundwork for scalable, user-centered prosthetics. Future work will incorporate multi-DoF control, AI-driven signal processing, and wireless connectivity to improve precision and usability, advancing rehabilitation technology for amputees in resource-limited settings.