Study on the Impact of Drilling Fluid Rheology on Pressure Transmission Within Micro-Cracks in Hard Brittle Shale

The instability of wellbore in hard and brittle shale formations is a key bottleneck constraining the safety and efficiency of drilling engineering. Traditional studies focused on drilling fluid density, particle plugging, and chemical inhibition; however, there is a lack of in-depth analysis on the precise control mechanism of wellbore stability by the rheological properties of drilling fluids. Specifically, while traditional methods are limited in addressing mechanical instability in hard brittle shales with pre-existing micro-fractures, rheological control offers a potential solution by influencing pressure transmission within these fractures. To address this research gap, this study aims to reveal the influence of drilling fluid rheological parameters (specifically viscosity and yield point) on the pressure transmission behavior of the micro-fracture network in hard and brittle shale and to clarify the intrinsic mechanism by which rheological properties stabilize the wellbore. Micro-structure analysis confirmed interconnected micro-fractures (0.5–30 μm). A micro-fracture flow model and simulations evaluated viscosity and yield point effects on pressure transmission. A higher viscosity significantly increased the pressure drop (ΔP) near the wellbore, with limited transmission distance effects. The yield point was minimal. The study reveals that optimizing rheology, particularly increasing viscosity, can suppress pore pressure, reduce collapse pressure, and improve stability. The findings support rheological parameter optimization for safer, economical drilling. In terms of rheological parameter optimization design, this study suggests emphasizing the increase in drilling fluid viscosity to effectively manage wellbore stability in hard brittle shale formations.