Assembly Automation & AGV-Assisted Material Handling

Abstract: Manual assembly processes often present significant challenges, including time inefficiency, human error, and safety risks particularly when handling small or delicate components. To address these issues, this research presents the development of a Raspberry Pi-controlled robotic arm prototype, specifically designed for assembly operations in a mechatronics laboratory setting. The system collaborates with an Automated Guided Vehicle (AGV) to create a semi-autonomous assembly line. Positioned at a designated workstation, the robotic arm performs precision assembly of 3D printed parts and transfers the completed units onto the AGV for further processing. Integration of sensors ensures the timely detection of the AGV’s arrival, enabling seamless coordination between the robotic arm and the mobile platform. This prototype aims to automate repetitive tasks, minimize human intervention, and enhance safety and productivity. Future industrial adaptations of this system are expected to further streamline manufacturing processes and reduce operational risks