Efficient oxidation of scrap WC-8Co cemented carbide by microwave roasting

Oxidation is crucial for recovering W and Co from scrap cemented carbides. To intensify this process, microwave roasting was employed in this study for efficient oxidation of one of the main carbides, namely scrap WC-8Co cemented carbide. The oxidation performance of the carbide in the temperature range from 300 °C to 800 °C was explored based on the thermodynamic and electromagnetic analyses. The microwave penetration depth, D p , of scrap WC-8Co cemented carbide was found to be only 21.14 mm, indicating its good microwave absorption capability. As the temperature increased from 300 °C to 700 °C, the mass gain, oxidation efficiency, and decarburization percentage increased from 0.48 %, 83.73 %, and 3.35 % to 18.74 %, 98.95 %, and 98.26 %, respectively. Meanwhile, the carbon content in the carbide decreased from 5.49 wt% to 0.099 wt%. Increasing the temperature to 800 °C had little effect on oxidation. The major phases, including WC, Co, and CoO, were ultimately oxidized to WO 3 and CoWO 4 , accompanied by unit cell expansion and crack formation. Compared to conventional roasting, microwave roasting at the optimal temperature of 700 °C resulted in a 4.75-fold reduction in residual carbon content. These findings demonstrated the advantage of oxidation of scrap WC-8Co cemented carbide through low-temperature microwave roasting.

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Publication Details

Journal
Journal of Materials Research and Technology
Published
2025-04-27
DOI
https://doi.org/10.1016/j.jmrt.2025.04.277
Citations
5
Primary Topic
Advanced materials and composites
Type
article
Field-Weighted Citation Impact
3.57

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article

Efficient oxidation of scrap WC-8Co cemented carbide by microwave roasting

Aiying Duan, Tong Zhang, Zhiwei Peng, Xinran Li et al.
5 citations
Journal of Materials Research and Technology
Advanced materials and composites
3.57
article

Efficient oxidation of scrap WC-8Co cemented carbide by microwave roasting

Aiying Duan, Tong Zhang, Zhiwei Peng, Xinran Li, Hao Jiang, Zexi Gong
article en
5 citations

Abstract

Oxidation is crucial for recovering W and Co from scrap cemented carbides. To intensify this process, microwave roasting was employed in this study for efficient oxidation of one of the main carbides, namely scrap WC-8Co cemented carbide. The oxidation performance of the carbide in the temperature range from 300 °C to 800 °C was explored based on the thermodynamic and electromagnetic analyses. The microwave penetration depth, D p , of scrap WC-8Co cemented carbide was found to be only 21.14 mm, indicating its good microwave absorption capability. As the temperature increased from 300 °C to 700 °C, the mass gain, oxidation efficiency, and decarburization percentage increased from 0.48 %, 83.73 %, and 3.35 % to 18.74 %, 98.95 %, and 98.26 %, respectively. Meanwhile, the carbon content in the carbide decreased from 5.49 wt% to 0.099 wt%. Increasing the temperature to 800 °C had little effect on oxidation. The major phases, including WC, Co, and CoO, were ultimately oxidized to WO 3 and CoWO 4 , accompanied by unit cell expansion and crack formation. Compared to conventional roasting, microwave roasting at the optimal temperature of 700 °C resulted in a 4.75-fold reduction in residual carbon content. These findings demonstrated the advantage of oxidation of scrap WC-8Co cemented carbide through low-temperature microwave roasting.

Journal of Materials Research and TechnologyVol. 36
Central South University (CN)
Natural Science Foundation of Hunan Province, National Key Research and Development Program of China, Fundamental Research Funds for Central Universities of the Central South University
Openalex Percentile: Top 8%
Advanced materials and composites
3.57
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