Production Scheduling Approach Using the Theory of Constraint (TOC) Method at PT. King of Indonesia Perkasa Suwayuwo Pasuruan

This research aims to overcome the problem of production delays at PT. The King of Indonesia Perkasa Suwayuwo Pasuruan by applying the Theory of Constraints (TOC). Production data shows that available capacity (870 units/month) is insufficient demand (1,000 units/month), with bottlenecks at workstations in week 4. Data collection methods include observation, interviews, and documentation studies. The solution tested was the addition of overtime (5 hours/day) and additional shifts (16 hours/day). The results showed that additional shifts were more effective, increasing capacity to 1,752 units/month and reducing delays by 20%. This research makes a practical contribution to production optimization through the identification of constraints and resource reallocation.

Authors

Institutions

Publication Details

Journal
JKIE (Journal Knowledge Industrial Engineering)
Published
2025-04-25
DOI
https://doi.org/10.35891/jkie.v11i3.6165
Primary Topic
Management and Optimization Techniques
Type
article
Field-Weighted Citation Impact
0.00
Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Production Scheduling Approach Using the Theory of Constraint (TOC) Method at PT. King of Indonesia Perkasa Suwayuwo Pasuruan

Muhammad Saikhu Rakhman, Ayik Pusakaningawati
JKIE (Journal Knowledge Industrial Engineering)
Management and Optimization Techniques
article

Production Scheduling Approach Using the Theory of Constraint (TOC) Method at PT. King of Indonesia Perkasa Suwayuwo Pasuruan

Muhammad Saikhu Rakhman, Ayik Pusakaningawati
article en

Abstract

This research aims to overcome the problem of production delays at PT. The King of Indonesia Perkasa Suwayuwo Pasuruan by applying the Theory of Constraints (TOC). Production data shows that available capacity (870 units/month) is insufficient demand (1,000 units/month), with bottlenecks at workstations in week 4. Data collection methods include observation, interviews, and documentation studies. The solution tested was the addition of overtime (5 hours/day) and additional shifts (16 hours/day). The results showed that additional shifts were more effective, increasing capacity to 1,752 units/month and reducing delays by 20%. This research makes a practical contribution to production optimization through the identification of constraints and resource reallocation.

JKIE (Journal Knowledge Industrial Engineering)Vol. 11(3)
Universitas Yudharta Pasuruan (ID)
Openalex Percentile: Top 88%
Management and Optimization Techniques
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.