Testing of advanced selective black coating in a prototype of solar water heater

Abstract The development of selective coating in solar absorbers is required for higher photothermal energy conservation. Hence, a promising process for producing such an efficient selective coating is the electrolytic coloring of anodized aluminum. It comprises the electrodeposition of tin nanoparticles in the outer porous surface layer of an aluminum strip. In this work, the aluminum surface was anodically anodized in H 2 SO 4 and colored with tin. In the coloring step, tin was electrodeposited from sulfate salt-based electrolyte to give a black layer on the aluminum surface. In this research, the scaling up of an advanced black coating in a prototype of a solar water heater was investigated. Realization of practical heating efficiency is performed by constructing and testing two prototypes of a solar water heater. The tested solar absorber was prepared by electrolytic coloring of anodized aluminum after one step of anodization. The other type is prepared by coloring aluminum strips with commercial black paint for comparison. The highest observed temperature of the outlet water was 82 °C for the anodized type. However, the highest temperature for black paint was 62 °C. Furthermore, at 750 W/m 2 of maximum solar intensity, the black anodized absorber has a higher heating efficiency of 72.3%, while the other kind decreased to 61.3%.

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Publication Details

Journal
Journal of Materials Science Materials in Engineering
Published
2025-04-25
DOI
https://doi.org/10.1186/s40712-025-00242-7
Citations
1
Primary Topic
Solar Thermal and Photovoltaic Systems
Type
article
Field-Weighted Citation Impact
0.36

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article

Testing of advanced selective black coating in a prototype of solar water heater

M.F. Shaffei, Hala S. Hussein, Ahmed M. Awad Abouelata, N. M. KHATTAB
1 citations
Journal of Materials Science Materials in Engineering
Solar Thermal and Photovoltaic Systems
0.36
article

Testing of advanced selective black coating in a prototype of solar water heater

M.F. Shaffei, Hala S. Hussein, Ahmed M. Awad Abouelata, N. M. KHATTAB
article en
1 citations

Abstract

Abstract The development of selective coating in solar absorbers is required for higher photothermal energy conservation. Hence, a promising process for producing such an efficient selective coating is the electrolytic coloring of anodized aluminum. It comprises the electrodeposition of tin nanoparticles in the outer porous surface layer of an aluminum strip. In this work, the aluminum surface was anodically anodized in H 2 SO 4 and colored with tin. In the coloring step, tin was electrodeposited from sulfate salt-based electrolyte to give a black layer on the aluminum surface. In this research, the scaling up of an advanced black coating in a prototype of a solar water heater was investigated. Realization of practical heating efficiency is performed by constructing and testing two prototypes of a solar water heater. The tested solar absorber was prepared by electrolytic coloring of anodized aluminum after one step of anodization. The other type is prepared by coloring aluminum strips with commercial black paint for comparison. The highest observed temperature of the outlet water was 82 °C for the anodized type. However, the highest temperature for black paint was 62 °C. Furthermore, at 750 W/m 2 of maximum solar intensity, the black anodized absorber has a higher heating efficiency of 72.3%, while the other kind decreased to 61.3%.

Journal of Materials Science Materials in EngineeringVol. 20(1)
National Research Centre (EG)
U.S. Department of Energy, National Research Centre
Openalex Percentile: Top 44%
Solar Thermal and Photovoltaic Systems
0.36
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Testing of advanced selective black coating in a prototype of solar water heater — M.F. Shaffei, Hala S. Hussein, et al. · Journal of Materials Science Materials in Engineering (2025) | TGRS Research Map | TGRS