A Learning Probabilistic Boolean Network Model of a Manufacturing Process with Applications in System Asset Maintenance

Probabilistic Boolean Networks (PBN) can model the dynamics of complex biological systems, as well as other non-biological systems like manufacturing systems and smart grids. In this proof-of-concept paper, we propose a PBN architecture with a learning process that significantly enhances fault and failure prediction in manufacturing systems. This concept was tested using a PBN model of an ultrasound welding process and its machines. Through various experiments, the model successfully learned to maintain a normal operating state. Leveraging the complex properties of PBNs, we utilize them as an adaptive learning tool with positive feedback, demonstrating that these networks may have broader applications than previously recognized. This multi-layered PBN architecture offers substantial improvements in fault detection performance within a positive feedback network structure that shows greater noise tolerance than other methods.