Performance Evaluation of Waste Rubber-Modified Asphalt Mixtures: A Comparative Study of Asphalt Concrete and Stone Mastic Asphalt Gradings

Crumb rubber (CR) obtained from end-of-life tyres (ELT) has gained significant attention in the sustainable design of asphalt pavements in recent years, showing a promising perspective in the enhancement of pavement performance related to its structural and functional properties. Existing research on CR influence on pavement performance mostly focused on peculiarities of asphalt mixture modification procedures—dry and wet processes, CR content in the mixture and CR particle size. In this study, a laboratory-based experimental investigation of CR effect on two different mixture gradations, namely dense-graded and gap-graded mixtures with three different binder contents, was performed. CR was added in mixtures through binder modification, with a constant CR content of 18% by binder weight in all mixtures. Volumetric properties—maximum mixture density, bulk density and void characteristics, alongside mechanical properties determined by the Marshall test method—were determined on unmodified and modified mixtures. The goal was to evaluate the influence of CR modification with respect to three different binder contents. The results showed that gap-graded mixtures are more sensitive to change in CR modified binder content in comparison to dense-graded mixtures in terms of air voids content. Furthermore, the mechanical properties of CR-modified mixtures were slightly enhanced in gap-graded mixtures, showing a promising potential of CR modification for pavement performance. However, the choice of optimal binder content in CR-modified mixtures was shown to be a critical mixture design parameter due to the increased sensitivity of binder content change to the analysed voids properties and permanent deformations.