Automatic Bottle Filling System Using PLC/SCADA

This project presents an Automatic Bottle Filling System using Siemens S7-1200 PLC and SCADA for real-time monitoring. It uses an IR sensor to detect bottles, an ultrasonic sensor to check liquid levels, and a mini pump to fill the bottles. The conveyor is controlled using DC motors and relays, with logic programmed via TIA Portal V16. The system improves accuracy, reduces manual effort, and is suitable for small to medium-scale industries like beverages and dairy. It provides an efficient, automated solution for modern production lines.

Authors

Publication Details

Journal
International Journal of Scientific Research in Science Engineering and Technology
Published
2025-04-23
DOI
https://doi.org/10.32628/ijsrset25122196
Primary Topic
Industrial Automation and Control Systems
Type
article
Field-Weighted Citation Impact
0.00
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article

Automatic Bottle Filling System Using PLC/SCADA

Pratik Patel, Priyanshi Prajapati, Deya Thakar
International Journal of Scientific Research in Science Engineering and Technology
Industrial Automation and Control Systems
article

Automatic Bottle Filling System Using PLC/SCADA

Pratik Patel, Priyanshi Prajapati, Deya Thakar
article en

Abstract

This project presents an Automatic Bottle Filling System using Siemens S7-1200 PLC and SCADA for real-time monitoring. It uses an IR sensor to detect bottles, an ultrasonic sensor to check liquid levels, and a mini pump to fill the bottles. The conveyor is controlled using DC motors and relays, with logic programmed via TIA Portal V16. The system improves accuracy, reduces manual effort, and is suitable for small to medium-scale industries like beverages and dairy. It provides an efficient, automated solution for modern production lines.

International Journal of Scientific Research in Science Engineering and TechnologyVol. 12(2)
Openalex Percentile: Top 91%
Industrial Automation and Control Systems
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Automatic Bottle Filling System Using PLC/SCADA — Pratik Patel, Priyanshi Prajapati, et al. · International Journal of Scientific Research in Science Engineering and Technology (2025) | TGRS Research Map | TGRS