Wireless Power Transmission Using Additively Manufactured Ferrite Pad

Wireless power transfer (WPT) is a promising technology for various purposes, but efficiency remains a key challenge. This research investigates using additively manufactured ferrite pads to enhance wireless power transmission efficiency. By utilizing manganese-zinc ferrite cores with precise 3D-printed geometries, the study aims to improve magnetic flux coupling and reduce energy losses. Using ANSYS Maxwell simulations and experimental setups with AWG 40 Litz wire coils, the research explored how ferrite materials impact power transfer performance. The findings demonstrate the significant improvements: simulations achieved a transfer efficiency of 89% while the experimental data showed output results increasing from 26.27 mV to 40.46 mV when using a ferrite pad. The study addresses critical WPT challenges such as coil misalignment, distance variations, and power density, offering insights into developing more efficient wireless charging solutions and other applications.